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WestRock to Build New Corrugated Box Plant in Wisconsin

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WestRock Company (NYSE:WRK) plans to build a new corrugated box plant in Pleasant Prairie, Wisconsin, to meet growing demand in the Great Lakes region. The $140 million investment aims to improve production capabilities, reduce manufacturing costs, improve sustainability, enhance quality and customer satisfaction, and support key end markets. The new facility is expected to be completed in 2025.
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The announcement by WestRock Company to build a new corrugated box plant represents a strategic move to capitalize on customer demand within the Great Lakes region. From a market research perspective, this decision is likely driven by a combination of factors including increased e-commerce activity, which has amplified the need for packaging solutions and geographic positioning to streamline logistics and distribution.

This expansion aligns with industry trends where companies are investing in automation and digital technologies to enhance efficiency. By focusing on sustainability and reducing energy consumption, WestRock may also benefit from regulatory incentives and improved public perception, which can be crucial in today's market where consumers and investors are increasingly valuing eco-friendly practices.

However, the success of this investment hinges on the company's ability to manage construction costs, which are estimated at $140 million and to effectively repurpose or sell the existing plant's property. The real estate market's dynamics and the company's execution of these transactions will be critical to ensure that the financial impact is within the projected scope.

WestRock's investment in a new facility is a substantial capital expenditure with significant implications for its financials. The projected $140 million cost, partially offset by property sales, suggests a net outlay that will impact cash flow and potentially the balance sheet depending on how the investment is financed. Stakeholders should monitor the company's debt levels and liquidity ratios closely.

The closure of the North Chicago plant may lead to restructuring costs and asset write-downs, which could affect WestRock's short-term earnings. However, if managed efficiently, the long-term gains from improved production capabilities and cost profile could enhance the company's competitive edge and profitability. It's essential to scrutinize the company's future earnings reports to assess the impact of these operational changes on its margin improvement targets.

Investors should also consider the timing of the construction and the market conditions during that period, as delays or cost overruns could alter the expected financial benefits of the new plant.

The focus on sustainability is a key aspect of WestRock's new facility. By reducing manufacturing costs and waste and by improving energy efficiency, WestRock is not only positioning itself to reduce operational costs but also to meet the growing consumer and regulatory demands for sustainable business practices.

Implementing new technology is likely to result in a smaller carbon footprint and could provide WestRock with a competitive advantage as customers increasingly prefer to do business with environmentally responsible companies. The improved sustainability of the new plant could also lead to long-term cost savings through potentially lower energy costs and may provide access to green financing options or tax benefits.

It will be important to evaluate the actual environmental impact once the plant is operational and to compare it to industry benchmarks to truly gauge the effectiveness of WestRock's sustainability initiatives.

New state-of-the-art facility will enhance ability to meet growing demand and better serve customers in Great Lakes region

ATLANTA--(BUSINESS WIRE)-- WestRock Company (NYSE:WRK) today announced plans to build a new corrugated box plant in Pleasant Prairie, Wisconsin, to meet growing demand from customers in the Great Lakes region. The Company intends to close its existing plant in North Chicago when construction of the new facility is completed.

This investment will position WestRock to increase its production capabilities and improve its cost profile in the Great Lakes region. Construction is estimated to cost approximately $140 million and is expected to be partially offset by property sales.

“Investing in a new state-of-the-art corrugated converting facility elevates our production capabilities and better supports our end market strategy and margin improvement targets,” said David B. Sewell, chief executive officer, WestRock. “We are pleased to expand our presence in an area of critical demand like the Great Lakes and are confident that by implementing production initiatives such as these, we will continue to solidify WestRock’s position as the supplier of choice.”

The new facility is expected to:

  • Support reduced manufacturing costs and waste, improving WestRock’s overall manufacturing cost profile;
  • Improve sustainability through reduced energy consumption and new technology;
  • Improve quality and customer satisfaction using state-of-the-art automation;
  • Enhance digital capabilities and provide real-time data to improve decision making and reduce unplanned downtime; and
  • Serve all key end markets in the Great Lakes region, which include retail, distribution, processed food, industrial, and protein businesses among others.

Construction will begin in 2024 and is expected to be completed in 2025.

About WestRock
WestRock (NYSE:WRK) partners with our customers to provide sustainable paper and packaging solutions that help them win in the marketplace. WestRock’s team members support customers around the world from locations spanning North America, South America, Europe, Asia and Australia. Learn more at www.westrock.com.

Forward-looking Statements
This press release contains forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements are based on our current expectations, beliefs, plans or forecasts and are typically identified by words or phrases such as “may,” “will,” “could,” “should,” “would,” “anticipate,” “estimate,” “expect,” “project,” “intend,” “plan,” “believe,” “target,” “prospects,” “potential” and “forecast,” and other words, terms and phrases of similar meaning. Forward looking statements involve estimates, expectations, projections, goals, forecasts, assumptions, risks and uncertainties. We caution readers that forward-looking statements are not a guarantee of future performance and that actual results could differ materially from those contained in forward-looking statements. Our businesses are subject to a number of risks that could affect any such forward-looking statements. These risks are described in our filings with the Securities and Exchange Commission, including in Item 1A under the caption “Risk Factors” in our annual report on Form 10-K for the year ended September 30, 2023.

Media:

Robby Johnson, 470-328-6397

Senior Manager, Corporate Communications

robby.b.johnson@westrock.com

Investors:

Rob Quartaro, 470-328-6979

Vice President, Investor Relations

robert.quartaro@westrock.com

Source: WestRock Company

WestRock plans to build a new corrugated box plant in Pleasant Prairie, Wisconsin, to meet growing demand from customers in the Great Lakes region.

Construction will begin in 2024 and is expected to be completed in 2025.

The new facility aims to support reduced manufacturing costs, improve sustainability, enhance quality and customer satisfaction, and serve all key end markets in the Great Lakes region.

The construction is estimated to cost approximately $140 million and is expected to be partially offset by property sales.
WestRock Company

NYSE:WRK

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12.39B
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Corrugated and Solid Fiber Box Manufacturing
Manufacturing
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United States of America
ATLANTA

About WRK

westrock makes consumer and corrugated packaging solutions that give our customers a winning edge in the global marketplace. we partner closely with customers on everything from beverage packs and pizza boxes to trigger sprayers and fragrance pumps to paperboard used for a wide variety of packaging and shipping containers. we consider ourselves to be a part of their team - as we strive for continuous improvement together. every day, our 42,000 team members combine practical innovations and rigorous execution in about 275 operating and business facilities across north america, south america, europe and asia to deliver products and services that answer unique local needs. we expect to win as a company and lead the industry by achieving success together with our customers, employees and investors.