ZJK Industrial Co. Ltd. Secures Patent from the China National Intellectual Property Administration for High-Precision Image Recognition-based SMT Carrier Tape Inspection System, Boosting Automation and Efficiency

Rhea-AI Summary

ZJK Industrial (NASDAQ: ZJK) has secured a patent from China's CNIPA for an innovative image recognition-based SMT carrier tape inspection system. The technology revolutionizes traditional manual inspection methods with an automated, in-line detection system featuring dual image acquisition and analysis modules. The system automatically detects anomalies during component placement and bonding processes, halting production when defects are identified. According to CEO Ning Ding, the system achieves nearly 100% accuracy in detecting missing components and eliminates the need for manual rewinding inspection. The company sees significant growth potential driven by increasing demand across industries like consumer electronics, automotive, and aerospace, supported by favorable government policies promoting manufacturing innovation.

Positive

• Patent secured for automated inspection system with nearly 100% accuracy rate
• Technology eliminates manual inspection needs, improving operational efficiency
• System can be integrated into existing production lines
• Growing market opportunity across multiple industries (consumer electronics, automotive, aerospace)
• Favorable government policies supporting manufacturing innovation

Negative

• None.

Insights

Manufacturing Technology Expert

ZJK's newly patented SMT tape inspection system drives manufacturing efficiency with 100% accuracy, automating previously manual processes.

ZJK Industrial has secured a significant patent from the China National Intellectual Property Administration for an automated inspection system that represents a considerable advancement in surface-mount technology (SMT) component packaging. The system employs dual-stage image recognition technology to detect defects in carrier tape packaging with nearly 100% accuracy for missing components.

The innovation addresses a critical manufacturing bottleneck by replacing traditional manual inspection processes that are both labor-intensive and time-consuming. The system captures images at two distinct stages of the packaging process: first after component placement and again after bonding. Each stage uses dedicated analysis modules to detect different classes of anomalies. When defects are identified, the system automatically halts production, enabling real-time quality control.

This patent is particularly valuable in the electronics manufacturing industry where miniaturization continues to increase while tolerance for defects decreases. The technology offers three key advantages over current methods: it eliminates human error, provides immediate feedback rather than end-of-line detection, and integrates directly into existing production workflows without requiring separate inspection stations.

The market timing appears strategic as electronics manufacturing faces increasing quality demands across multiple growth sectors including AI infrastructure, consumer electronics, and automotive applications. The system's ability to detect missing components with near-perfect accuracy addresses a specific pain point for electronics manufacturers, where component wastage and product failures from missing parts represent significant costs.

While the company hasn't disclosed specific financial projections, this patent strengthens ZJK's competitive position in precision manufacturing at a time when automation and quality control are becoming key differentiators in the industry.

Shenzhen, China, May 15, 2025 (GLOBE NEWSWIRE) -- ZJK Industrial Co. Ltd. (NASDAQ: ZJK) (“ZJK Industrial”, “ZJK” or the “Company”), a high-tech precision parts and hardware manufacturer for artificial intelligence (AI) infrastructure, consumer electronics, electric vehicles, aerospace and other smart technologies, today announced that it has patented an innovative image recognition-based inspection-control system for carrier tape packaging. Traditional SMT carrier tape inspections rely on manual checks post-packaging, a slow and labor-intensive process. ZJK’s innovation replaces this with automated, in-line detection, boosting efficiency and accuracy.

The patent, granted by the China National Intellectual Property Administration (CNIPA), covers a surface-mount technology (SMT) carrier tape packaging inspection-control system based on image recognition. The system comprises two image acquisition modules and two analysis modules. After components are placed on the carrier tape, the first image acquisition module captures an image, which is analyzed by the first analysis module to detect any predefined first-class anomalies. Following bonding, the second image acquisition module captures another image, which is analyzed by the second analysis module for second-class anomalies. A control module automatically halts the packaging machine upon detection of any anomaly, ensuring defects are identified and addressed in real time.

Ning Ding, CEO of ZJK, commented: “This invention enables automatic detection that can be seamlessly integrated into existing production lines and enhanced with intelligent technologies, eliminating the need for manual inspection through rewinding and greatly improving production efficiency. Notably, the new system also achieves an exceptional accuracy rate of nearly 100% in detecting missing components, significantly enhancing customer satisfaction with ZJK.

Looking ahead, we see l growth opportunities for this invention. First, we believe that demand for inspection systems is rising across industries, driven by the proliferation of electronic components in consumer electronics, automotive, aerospace, and equipment manufacturing. Rising expectations for quality, reliability, and cost-efficiency are pushing manufacturers to adopt advanced inspection solutions. This trend is further reinforced by the rapid iteration and integration of IT products into nearly every aspect of consumer goods.

Second, long-term policy trends are favorable, with governments worldwide actively rolling out supportive measures and incentives for the manufacturing sector, fostering innovation and investment in inspection technologies. Meanwhile, the industry-wide shift toward automation and intelligent systems continues to drive demand for SMT packaging products and cutting-edge inspection equipment, both of which remain integral to modern manufacturing and are evolving alongside technological advancements.”

About ZJK Industrial Co., Ltd.

ZJK Industrial Co., Ltd. is a high-tech enterprise specializing in the manufacturing and sale of precision fasteners, structural parts and other precision metal parts applied in a variety of industries, including intelligent electronic equipment, new energy vehicles, aerospace, energy storage systems, medical and liquid cooling systems used in artificial intelligence supercomputers. With over fourteen years in the precision metal parts manufacturing industry, the Company maintains a skilled professional team, a series of highly automated and precision manufacturing equipment, stable and strong customer group, and complete quality management systems. ZJK mainly offers standard screws, precision screws and nuts, high-strength bolts and nuts, turning parts, stamping parts and Computer Numerical Control (CNC) machining parts, CNC milling parts, high precision structural components, Surface Mounting Technology (SMT) for miniature parts packaging, and technology service for research and development from a professional engineering team. For more information, please visit the Company's website at https://ir.zjk-industrial.com/.

Forward-Looking Statements

Certain statements in this announcement are forward-looking statements. These forward-looking statements involve known and unknown risks and uncertainties and are based on the Company’s current expectations and projections about future events that the Company believes may affect its financial condition, results of operations, business strategy and financial needs. Investors can find many (but not all) of these statements by the use of words such as “may,” “will,” “expect,” “anticipate,” “aim,” “estimate,” “intend,” “plan,” “believe,” “likely to” or other similar expressions in this announcement. The Company undertakes no obligation to update or revise publicly any forward-looking statements to reflect subsequent occurring events or circumstances, or changes in its expectations, except as may be required by law. Although the Company believes that the expectations expressed in these forward-looking statements are reasonable, it cannot assure you that such expectations will turn out to be correct, and the Company cautions investors that actual results may differ materially from the anticipated results and encourages investors to review other factors that may affect its future results in the Company’s filings with the U.S. Securities and Exchange Commission.

For more information, please contact:
ZJK Industrial Co., Ltd.
Phone: +86-755-28341175
Email: ir@zjk-industrial.com

Ascent Investor Relations LLC
Tina Xiao
Phone: +1-646-932-7242
Email: investors@ascent-ir.com

FAQ

What is ZJK's new patented technology for SMT carrier tape inspection?

ZJK's patented technology is an automated image recognition-based inspection system featuring dual image acquisition and analysis modules that detect anomalies in real-time during SMT carrier tape packaging, achieving nearly 100% accuracy in detecting missing components.

How does ZJK's new inspection system improve efficiency compared to traditional methods?

The system eliminates the need for manual rewinding inspection by implementing automated, in-line detection that automatically halts production when defects are identified, significantly improving production efficiency.

What industries could benefit from ZJK's new inspection system?

The system can benefit manufacturers in consumer electronics, automotive, aerospace, and equipment manufacturing industries, particularly those requiring high-precision electronic component inspection.

What is the accuracy rate of ZJK's new inspection system?

According to ZJK, the new inspection system achieves an exceptional accuracy rate of nearly 100% in detecting missing components.

How does ZJK's patent align with current market trends?

The patent aligns with increasing demand for automated inspection solutions driven by rising quality expectations and the global shift toward automation and intelligent manufacturing systems.