Company Description
South Star Battery Metals Corp. (OTCQB: STSBF) is a Canadian battery-metals company focused on the selective acquisition and development of near-term production projects in the Americas. The company is advancing a vertically integrated graphite strategy built around natural flake graphite mines and downstream value-add processing aimed at lithium-ion battery, fuel cell, defense, industrial and other graphite markets. South Star’s shares trade on the TSX Venture Exchange under the symbol STS and on the OTCQB under STSBF.
Core business and projects
South Star describes itself as a battery-metals project developer and miner. Its flagship asset is the Santa Cruz Graphite Project in southern Bahia, Brazil. According to company disclosures, Santa Cruz is the first in a planned series of industrial- and battery-metals projects that will be put into production. The project features at-surface mineralization in friable materials and has undergone large-scale pilot-plant testing of more than 30 tonnes of material. Testing results reported by the company indicate that approximately 65% of graphite concentrate is +80 mesh with good recoveries and 95%-99% graphitic carbon (Cg).
Santa Cruz Phase 1 commercial production has a nameplate capacity of 12,000 tonnes per year of natural flake graphite concentrates and is described by South Star as the first new graphite production in the Americas since 1996. The project is fully licensed and permitted through Phases 2 and 3, which are designed to increase total production capacity up to 50,000 tonnes per year of high-quality Brazilian graphite concentrates. The company reports that Santa Cruz Phase 1 is ramping up commercial production, with initial shipments of graphite concentrates completed and additional orders in preparation.
Santa Cruz Graphite Mine in Brazil
The Santa Cruz Graphite Mine is located in southern Bahia, Brazil, in what South Star notes is the second-largest graphite-producing region in the world, with more than 80 years of continuous mining. The company highlights the presence of at-surface mineralization in friable materials, which can be advantageous for open-pit mining and processing. Large-scale pilot-plant testing has demonstrated the ability to produce natural flake graphite concentrates with high graphitic carbon grades and a significant proportion of coarse flake material.
South Star reports that Santa Cruz Phase 1 is in commercial ramp-up and has achieved key operational milestones, including construction and commissioning of the plant, targeted plant mechanical availability, and concentrate grades in the 93%-96% Cg range. The company also notes that Santa Cruz is fully licensed and permitted for up to 50,000 tonnes per year of concentrates across its phased expansion plan. Operational updates describe ongoing work to optimize recoveries, throughput, metallurgical performance and maintenance practices as the mine transitions into steady-state production.
BamaStar Graphite Project in Alabama, U.S.A.
South Star’s second major project is the BamaStar Graphite Project in Coosa County, Alabama, located in the center of a developing electric-vehicle, aerospace, and defense hub in the southeastern United States. The project area includes a historic graphite mine that was active during the First and Second World Wars. South Star has completed trenching, Phase 1 drilling, sampling, analysis and preliminary metallurgical testing at BamaStar.
A NI 43-101 Preliminary Economic Assessment (PEA) for BamaStar has been filed on SEDAR+. The company reports that metallurgical testing using a traditional crush/grind/flotation concentration circuit achieved graphite grades of approximately 94%-99% Cg with around 90% recoveries. South Star has also announced that it has exercised its earn-in rights and acquired 100% of the BamaStar Project, subject to the terms described in its news releases. The company’s disclosures describe a vertically integrated plan that includes a mine and industrial concentrator in Coosa County, Alabama, and a downstream value-add plant in Mobile, Alabama.
Vertically integrated graphite and value-add strategy
South Star’s stated strategy is to develop a vertically integrated Americas battery anode material platform. The company plans for vertically integrated production facilities that include:
- A natural flake graphite mine and industrial concentrator in Coosa County, Alabama (BamaStar).
- A downstream value-add plant in Mobile, Alabama, designed to upgrade natural flake graphite concentrates from both Santa Cruz and BamaStar.
According to company information, the integrated facilities are planned to produce graphite concentrates and upgraded products, including coated, purified, spheronized graphite (CSPG) for battery anode applications. South Star emphasizes a phased, modular development approach for both mining and value-add operations, with the goal of creating a multi-asset, diversified battery-metals company with near-term operations in what it describes as strategic jurisdictions.
Role in critical minerals and energy transition
South Star positions its graphite projects within the broader context of critical minerals for energy transition, stationary storage, industrial uses and defense applications. The company notes that Brazil is a major graphite-producing region and that its Santa Cruz Mine is the first new graphite production in the Americas since 1996. It also highlights the location of BamaStar and the planned value-add plant in the southeastern United States, near electric-vehicle, aerospace and defense hubs.
Company communications emphasize the importance of secure, resilient supply chains for critical minerals, including graphite, and describe South Star as pursuing onshore and near-shore production of responsibly sourced graphite concentrates and value-added products. The company’s strategy includes supplying traditional industrial markets as well as emerging energy transition and battery-related sectors.
Corporate profile and ESG focus
South Star identifies itself as a Canadian battery-metals miner and project developer with assets in Brazil and the United States. The company states that it is committed to a corporate culture, project execution plan and safe operations that embrace high ESG standards. Its disclosures reference principles based on transparency, stakeholder engagement, ongoing education and stewardship.
South Star also reports that it has been selected by Brazilian development institutions under a strategic minerals initiative targeting increased production and transformation of minerals such as graphite, lithium and rare earth elements in Brazil. The company notes that this initiative is aimed at supporting energy transition and decarbonization by developing supply chains for critical minerals.
Capital markets and funding activities
South Star has conducted several non-brokered private placements of units consisting of common shares and warrants. Proceeds from these financings are described as being used for exploration, development, construction and production activities, as well as corporate general and administrative expenses and working capital. The company has also entered into a metals purchase and sale agreement with a streaming and royalty company, which has been amended and restated to reflect internal corporate changes and provide for additional features such as designated jurisdictions and off-shore sales.
Insider participation in certain private placements has been disclosed, with the company noting reliance on exemptions under applicable securities regulations for related party transactions. Securities issued in these financings are subject to hold periods, and the warrants include acceleration clauses tied to trading prices over specified periods.
Research, partnerships and technology development
In addition to mining and processing, South Star has announced a Memorandum of Understanding with the University of Alabama’s Alabama Mobility and Power Center to develop a battery anode materials program in the United States. The contemplated phases include research and development, pilot demonstration, commercial demonstration and commercial-scale manufacturing. Under the MOU, South Star would be the primary supplier of natural flake graphite concentrate for the program and the internal reference natural-flake anode graphite material.
The company has also reported third-party testing of graphite from BamaStar, including purification to battery-grade levels and conversion into coated, purified, spheronized graphite used in coin and pouch cell testing. Preliminary electrochemical results are described as demonstrating performance comparable to commercial CSPG products.
Safety and operations
Operational updates from Santa Cruz highlight safety performance, including extended periods and hundreds of thousands of man-hours without lost-time incidents during construction, commissioning and ramp-up. The company reports that the mine is performing in line with its mine plan in terms of grade and strip ratios and that it is working to resolve equipment bottlenecks, optimize metallurgical performance and refine preventative maintenance and inventory practices.
Stock information and classification
South Star Battery Metals Corp. is part of the broader mining, quarrying and extraction sector, with a focus on graphite and battery metals. While the industry classification provided is dimension stone mining and quarrying, the company’s own disclosures consistently describe its activities as centered on natural flake graphite mining, concentration and value-add processing. Its shares trade on the TSX Venture Exchange under the symbol STS and on the OTCQB market in the United States under STSBF.
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