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BHP maintains FY26 guidance as copper rises 4% to 494 kt

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Rhea-AI Filing Summary

BHP Group (BHP) posted a solid Q1 FY26 operational start. Copper production was 494 kt, up 4% year over year, helped by record concentrator throughput at Escondida. Iron ore production was 64 Mt, down 1%, as Western Australia Iron Ore completed significant planned maintenance, including a car dumper rebuild finished about 8% ahead of schedule. Steelmaking coal reached 4.9 Mt, up 8%, while energy coal was 3.5 Mt, down 4%. Average realised prices moved mixed: copper US$4.59/lb (up 8%), iron ore US$84.04/wmt (up 5%), steelmaking coal US$180.67/t (down 16%), and energy coal US$95.18/t (down 23%).

Full‑year production guidance remains unchanged across major commodities, including copper at 1,800–2,000 kt and WAIO at 251–262 Mt (284–296 Mt on a 100% basis). The company advanced key growth and decarbonisation milestones: environmental approval for the Laguna Seca Expansion at Escondida and Copper South Australia’s largest renewable electricity agreement. In Canada, Jansen Stage 1 is 73% complete and Stage 2 is 13% complete. BHP also executed EUR 1.4 bn and US$1.5 bn in bonds and refinanced its US$5.5 bn revolving credit facility, underscoring balance sheet strength.

Positive

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Negative

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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

 

Form 6-K

 

 

REPORT OF FOREIGN PRIVATE ISSUER

PURSUANT TO RULE 13a-16 OR 15d-16

UNDER THE SECURITIES EXCHANGE ACT OF 1934

21 October 2025

 

 

BHP GROUP LIMITED

(ABN 49 004 028 077)

(Exact name of Registrant as specified in its charter)

 

 

VICTORIA, AUSTRALIA

(Jurisdiction of incorporation or organisation)

171 COLLINS STREET, MELBOURNE,

VICTORIA 3000 AUSTRALIA

(Address of principal executive offices)

 

 

Indicate by check mark whether the registrant files or will file annual reports under cover of Form 20-F or Form 40-F: ☒ Form 20-F ☐ Form 40-F

Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(1): ☐

Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(7): ☐

Indicate by check mark whether the registrant by furnishing the information contained in this Form is also thereby furnishing the information to the Commission pursuant to Rule 12g3-2(b) under the Securities Exchange Act of 1934: ☐ Yes ☒ No

If “Yes” is marked, indicate below the file number assigned to the registrant in connection with Rule 12g3-2(b): n/a

 

 
 


 

LOGO          21 October 2025

Operational review for the quarter ended 30 September 2025

Delivering operational and project excellence into a constructive commodity price environment

“We’ve made a strong start to the year, highlighted by disciplined operating performance and execution of scheduled maintenance.

Group copper production rose 4%, with record concentrator throughput at Escondida.

In iron ore, WAIO delivered another standout quarter, achieving record material mined while completing critical infrastructure upgrades ahead of schedule.

In steelmaking coal, production rose 8%, supported by strong mining rates at Broadmeadow and increased stripping at our open cut mines.

We progressed key growth and decarbonisation milestones in the quarter, including securing environmental approval for the Laguna Seca Expansion at Escondida and Copper South Australia entering into its largest renewable electricity agreement.

Both stages of the Jansen potash project in Canada are advancing, with Stage 1 reaching 73% completion and on track for production to begin in 2027, while Stage 2 is now 13% complete. The long-term demand fundamentals for potash are attractive and Jansen is expected to be one of the lowest cost producers.

Overall macro-economic signals for commodity demand remain resilient, and global growth forecasts are moving higher. While we expect some deceleration in growth in H2 CY25, in China we still expect GDP growth of ~5% for the year. In copper, major disruptions at some of our competitors’ mines have tightened overall market fundamentals, benefitting our world-class portfolio of assets.

With momentum from a strong first quarter, BHP is on track to deliver on full-year guidance and we are making progress on our growth pipeline across Australia and the Americas.”

 

   Mike Henry,
   BHP Chief Executive Officer

Summary

 

  
   

Operational and project excellence

  

Portfolio

Strong performance; maintenance executed

  

Progressing our organic growth options

Copper production increased 4% driven by record concentrator throughput at Escondida. Performance at Copper SA was strong and major planned maintenance was safely executed.

 

In our steelmaking commodities, WAIO achieved record Q1 material mined and a 5% increase in lump sales, while delivering the planned rebuild of Car Dumper 3 (CD3) ~8% ahead of schedule. BMA production increased 8% enabled by strong stripping performance and improved mining rates at Broadmeadow.

 

  

In September, we received approval for the Environmental Impact Declaration (DIA) for the Laguna Seca Expansion at Escondida. The DIA permit for the Escondida New Concentrator remains on track to be submitted in H2 FY26.

 

BHP welcomed state and federal ministers for a site visit to Copper SA, where we are progressing initiatives aimed at increasing growth through strengthening mining productivity as we continue building a world-class copper province.

 

   

Strong balance sheet

  

Social value

Successful capital management

  

A continued evolution as we grow

During the quarter, BHP issued EUR bonds totalling EUR 1.4 bn and USD bonds totalling US$1.5 bn competitively priced across four tranches and refinanced its US$5.5 bn revolving credit facility.

 

These demonstrate disciplined execution underpinning our strong balance sheet.

 

  

In September, we held an ESG Roundtable covering operational decarbonisation, Scope 3 steelmaking emissions, Indigenous partnerships, and the Doce River Basin Agreement (Samarco).

 

Copper South Australia entered into its largest renewable electricity supply agreement, taking another step forward in its operational decarbonisation journey.

 

 

     
 Production    Quarter performance     Production guidance  
 
     Q1 FY26      v Q4 FY25     v Q1 FY25     FY26
guidance
        
           

Copper (kt)

     493.6        (4 %)      4     1,800 – 2,000           
 

Escondida (kt)

     328.9        0     8     1,150 – 1,250        Unchanged  
 

Pampa Norte (Spence) (kt)

     55.8        (24 %)      (7 %)      230 – 250        Unchanged  
 

Copper South Australia (kt)

     72.6        (21 %)      (1 %)      310 – 340        Unchanged  
 

Antamina (kt)

     33.9        60     (7 %)      120 – 140        Unchanged  
 

Carajás (kt)

     2.4        7     2     -        -  
           

Iron ore (Mt)

     64.1        (9 %)      (1 %)      258 – 269           
 

WAIO (Mt)

     62.0        (9 %)      (2 %)      251 – 262        Unchanged  
 

WAIO (100% basis) (Mt)

     70.2        (9 %)      (2 %)      284 – 296        Unchanged  
 

Samarco (Mt)

     2.1        6     64     7 – 7.5        Unchanged  
           

Steelmaking coal – BMA (Mt)

     4.9        (5 %)      8     18 – 20           
 

BMA (100% basis) (Mt)

     9.7        (5 %)      8     36 – 40        Unchanged  
           

Energy coal – NSWEC (Mt)

     3.5        (13 %)      (4 %)      14 – 16        Unchanged  


BHP | Operational Review for the quarter ended 30 September 2025

 

Segment and asset performance | FY26 YTD v FY25 YTD

 

LOGO   

 

Further information in Appendix 1

 

Detailed production and sales information for all operations in Appendix 2

 

Copper

 

  

Production

 

494 kt é4%

 

Q1 FY25 476 kt

 

FY26e 1,800 – 2,000 kt

 

Average realised price

 

US$4.59/lb é8%

 

Q1 FY25 US$4.24/lb

  

Total copper production increased 4% to 494 kt. Copper production guidance for FY26 remains unchanged at between 1,800 and 2,000 kt.

 

Escondida 328.9 kt é8% (100% basis)

 

We are investigating an incident on 9 October where a contracting team member passed away. Our thoughts are with the team member’s family. We are working closely with the relevant authorities. There have been no operational impacts as a result of the event.

 

Increased production was driven by record concentrator throughput and improved recoveries, partially offset by a lower concentrator feed grade of 0.94% (Q1 FY25: 1.00%). Cathode production was higher in line with the continued ramp-up of the Full SaL leaching project which achieved first production in Q4 FY25.

 

Production guidance for FY26 remains unchanged at between 1,150 and 1,250 kt and is expected to be weighted to the first half in line with higher concentrator feed grade. Concentrator feed grade of ~0.85% for the full year remains unchanged.

  

We continue to make progress on the optimised Escondida Growth Program. In September, the Antofagasta Environmental Evaluation Committee approved the DIA for the Laguna Seca Expansion, enabling early infrastructure development, while the Escondida New Concentrator DIA permit remains on track to be submitted in H2 FY26.

 

Pampa Norte (Spence) 55.8 kt ê7%

   Spence production decreased 7% as expected, as a result of lower cathode production, in line with a planned decline in stacked feed grade due to an increase in the volume of transitional ore processed.
   Production guidance for Spence remains unchanged at between 230 and 250 kt for FY26 with production expected to increase from Q2 FY26.
   Copper South Australia 72.6 kt ê1%
   Production was stable, driven by improved mine productivity at Olympic Dam and Prominent Hill, with strong smelter and refinery throughput, offsetting lower grade. We successfully completed planned major maintenance at Olympic Dam on the underground materials handling system, mills and the refinery, and continued the integration of HydroFloat technology at Carrapateena.
   Production guidance for FY26 remains unchanged at between 310 and 340 kt, weighted to the second half.
   Gold production increased 24%, supported by strong operating performance and higher grades at Olympic Dam.
   Other copper
   At Antamina, copper production decreased 7% to 34 kt. Zinc production was 86% higher at 36 kt, as a result of planned higher feed grades. FY26 copper production guidance of between 120 and 140 kt and zinc production guidance of between 90 and 110 kt remain unchanged.
   Carajás produced 2.4 kt of copper and 1.8 troy koz of gold. As announced in August, the divestment of Carajás is expected to close in early CY26, subject to the satisfaction of customary closing conditions (including regulatory approvals).

 

2


BHP | Operational Review for the quarter ended 30 September 2025

 

Iron ore

 

  

Production

 

64 Mt ê1%

 

Q1 FY25 65 Mt

 

FY26e 258 – 269 Mt

 

Average realised price

 

US$84.04/wmt é5%

 

Q1 FY25 US$80.10/wmt

  

Iron ore production decreased 1% to 64 Mt. Production guidance for FY26 remains unchanged at between 258 and 269 Mt.

 

WAIO 62.0 Mt ê2% | 70.2 Mt (100% basis)

 

Production was solid as WAIO demonstrated continued supply chain excellence with record material mined (up 9%) and strong shipments, in a quarter of significant planned maintenance.

 

The major rebuild of Car Dumper 3 at Port Hedland, which had a 4.3 Mt (100% basis) volume impact, was safely completed ~8% ahead of schedule, demonstrating disciplined execution and project delivery excellence. Progress continued on the multi-year Rail Technology Program (RTP1), with tie-in activities advancing as scheduled — supporting long-term infrastructure uplift and future logistics resilience.

 

Production guidance for FY26 remains unchanged at between 251 and 262 Mt (284 and 296 Mt on a 100% basis).

 

Sales were broadly in line with the prior year, with a 5% increase in sales of higher-value lump. We sell and ship iron ore products via different commercial distribution channels, this includes seaborne sales, and portside sales in China which have increased over recent years in line with our strategy. We will continue to optimise distribution channels to support product placement.

  

 

Samarco 2.1 Mt é64% | 4.1 Mt (100% basis)

 

    

Production increased following recommissioning of latent pelletising plant capacity and the ramp up of the second concentrator. Production guidance for FY26 remains unchanged at between 7 and 7.5 Mt with planned maintenance across the year.

 

Coal

 

Steelmaking coal

 

  

Production

 

4.9 Mt é8%

 

Q1 FY25 4.5 Mt

 

FY26e 18 – 20 Mt

 

Average realised price

 

US$180.67/t ê16%

 

Q1 FY25 US$214.86/t

  

BMA 4.9 Mt é8% | 9.7 Mt (100% basis)

 

Production increased 8% due to higher underground production rates at Broadmeadow and increased prime stripping, which offset the impact of planned higher strip ratios at our open cut operations.

 

Due to market conditions and the unsustainable impact of the Queensland Government’s coal royalties on business returns, Saraji South, part of the Saraji mine complex, will be placed into a period of care and maintenance from November 2025.

 

Production guidance for FY26 remains unchanged at between 18 and 20 Mt (36 and 40 Mt on a 100% basis). Volumes will be weighted to H2 FY26, with continued safe management of geotechnical characteristics in the current longwall panel and a longwall move at Broadmeadow scheduled in Q2 FY26. We expect to continue building raw coal inventory into CY27, to further improve operating stability.

 

3


BHP | Operational Review for the quarter ended 30 September 2025

 

Energy coal   
Production   

NSWEC 3.5 Mt ê4%

3.5 Mt ê4%

 

Q1 FY25 3.7 Mt

 

FY26e 14 – 16 Mt

 

Average realised price

 

US$95.18/t ê23%

 

Q1 FY25 US$124.32/t

  

Production decreased due to additional wash plant maintenance resulting in lower plant throughput. Strong mining performance, with improved truck availability, resulted in a build of raw coal inventory.

 

Production guidance for FY26 remains unchanged at between 14 and 16 Mt.

 

In September 2025, we received the final approval from the Australian Federal Government to extend mining to 30 June 2030, following the NSW Government extension granted in April 2025.

Quarterly performance | Q1 FY26 v Q4 FY25

 

 

Copper

 

     

 

Iron ore

 

   

494 kt ê4%

 

Q4 FY25 516 kt

 

Higher production at Escondida due to higher concentrator throughput, partially offset by lower production at Spence due to lower grades and Copper SA due to planned major maintenance.

 

 

64 Mt ê9%

 

Q4 FY25 70 Mt

  Lower production at WAIO as a result of planned maintenance including the rebuild of Car Dumper 3, which had a 4.3 Mt (100% basis) volume impact.

 

Steelmaking coal

 

 

 

Energy coal

 

4.9 Mt ê5%

 

Q4 FY25 5.1 Mt

 

Lower production due to planned higher strip ratio as a result of mine sequencing. This was partially offset by increased prime stripping and inventory drawdown.

 

 

3.5 Mt ê13%

 

Q4 FY25 4.1 Mt

  Lower production due to planned annual wash plant maintenance and lower bypass coal.

 

4


BHP | Operational Review for the quarter ended 30 September 2025

 

Appendix 1

Average realised pricesi

 

      Quarter  
       Q1 FY26        v Q4 FY25        v Q1 FY25  

Copper (US$/lb)

     4.59        4%        8%  

Iron ore (US$/wmt, FOB)

     84.04        5%        5%  

Steelmaking coal (US$/t)

     180.67        2%        (16%

Energy coal (US$/t)ii

     95.18        11%        (23%

 

i

Based on provisional, unaudited estimates. Prices exclude sales from equity accounted investments, third party product and internal sales, and represent the weighted average of various sales terms (for example: FOB, CIF and CFR), unless otherwise noted. Includes the impact of provisional pricing and finalisation adjustments.

 

ii

Export sales only. Includes thermal coal sales from steelmaking coal mines.

Current year unit cost guidance

 

Unit cost      Current FY26 guidancei          

Escondida (US$/lb)

       1.20 – 1.50        Unchanged  

Spence (US$/lb)

       2.10 – 2.40        Unchanged  

Copper SA (US$/lb)

       1.00 – 1.50 ii        Unchanged  

WAIO (US$/t)

       18.25 – 19.75        Unchanged  

BMA (US$/t)

       116 – 128        Unchanged  

 

i

FY26 unit cost guidance is based on exchange rates of AUD/USD 0.65 and USD/CLP 940.

 

ii

Calculated using the following assumptions for by-products: gold US$2,900/oz, and uranium US$70/lb.

Medium term guidancei

 

        Production
guidance
     Unit cost
guidanceii
 

Escondidaiii

       900 – 1,000 ktpa        US$1.50 – 1.80/lb  

Spence

       ~235 ktpa        US$2.05 – 2.35/lb  

WAIO (100% basis)iv

       >305 Mtpa        <US$17.50/t  

BMA (100% basis)

       43 – 45 Mtpa        <US$110/t  

 

i

Medium term refers to a five-year time horizon unless otherwise noted.

 

ii

Unit cost guidance is based on exchange rates of AUD/USD 0.65 and USD/CLP 940.

 

iii

Medium term refers to FY27 to FY31.

 

iv

Sustained production of >305 Mtpa (100% basis) from Q4 FY28.

Major projects

 

Commodity    Project and ownership   Project scope / capacity    Capital
expenditure
US$M
   First
production
target date
   Progress

Potash

   Jansen Stage 1

(Canada)

100%

  Design, engineering and construction of an underground potash mine and surface infrastructure, with capacity to produce 4.15 Mtpa.    Under review Estimated range US$7.0 – 7.4 bn    Under review Estimated mid-CY27    Project is 73% complete

Potash

   Jansen Stage 2

(Canada)

100%

  Development of additional mining districts, completion of the second shaft hoist infrastructure, expansion of processing facilities and addition of rail cars to facilitate production of an incremental 4.36 Mtpa.    Under review    FY31    Project is 13% complete

Exploration

Minerals exploration and evaluation expenditure was US$90 m for Q1 FY26 (Q1 FY25: US$104 m), of which US$76 m was expensed (Q1 FY25: US$91 m).

 

5


BHP | Operational Review for the quarter ended 30 September 2025

 

Appendix 2

 

            Production                 Sales  
            Quarter ended           Year to date                 Quarter ended           Year to date  
            Sep     Dec     Mar     Jun     Sep         Sep     Sep     Var                 Sep     Dec     Mar     Jun     Sep         Sep     Sep     Var  
            2024     2024     2025     2025     2025           2025     2024     %                 2024     2024     2025     2025     2025           2025     2024     %  

Group production and sales summary

 

                     

By commodity

 

                     

Metals production is payable metal unless otherwise noted.

 

                                     

Throughout this report figures in italics indicate that this figure has been adjusted since it was previously reported.

 

                                                                                                               

Copper

  Payable metal in concentrate   kt     360.9       391.4       379.8       375.9       374.0         374.0       360.9       4         391.5       372.8       399.0       377.6       343.0         343.0       391.5       (12 )% 
  Escondida   kt     264.8       295.4       288.4       278.6       282.4         282.4       264.8       7         273.2       275.0       309.2       285.5       258.3         258.3       273.2       (5 )% 
  Pampa Norte (Spence)   kt     35.7       36.6       36.1       42.2       35.4         35.4       35.7       (1 )%          44.0       36.5       36.5       37.3       33.2         33.2       44.0       (25 )% 
  Copper South Australia   kt     21.8       25.9       22.5       31.7       19.9         19.9       21.8       (9 )%          30.4       25.9       23.8       30.9       15.9         15.9       30.4       (48 )% 
  Antamina   kt     36.3       30.5       30.9       21.2       33.9         33.9       36.3       (7 )%          39.6       33.3       27.4       21.8       33.1         33.1       39.6       (16 )% 
  Carajás   kt     2.3       3.0       1.9       2.2       2.4         2.4       2.3       2         4.3       2.1       2.1       2.1       2.5         2.5       4.3       (42 )% 
  Cathode   kt     115.4       119.4       133.6       140.3       119.6         119.6       115.4       4         110.7       120.0       133.3       148.4       105.9         105.9       110.7       (4 )% 
  Escondida   kt     39.4       44.4       45.2       48.7       46.5         46.5       39.4       18         37.6       43.2       47.4       52.7       38.1         38.1       37.6       1
  Pampa Norte (Spence)   kt     24.4       29.6       31.8       31.2       20.4         20.4       24.4       (16 )%          24.1       30.0       30.7       34.1       17.9         17.9       24.1       (26 )% 
  Copper South Australia   kt     51.6       45.4       56.6       60.4       52.7         52.7       51.6       2         49.0       46.8       55.2       61.6       49.9         49.9       49.0       2
    Total   kt     476.3       510.8       513.4       516.2       493.6         493.6       476.3       4         502.2       492.8       532.3       526.0       448.9         448.9       502.2       (11 )% 

Lead

  Payable metal in concentrate   t     21       148       234       1,829       754         754       21       3,490         125       35       181       837       1,469         1,469       125       1,075
    Antamina   t     21       148       234       1,829       754         754       21       3,490         125       35       181       837       1,469         1,469       125       1,075

Zinc

  Payable metal in concentrate   t     19,374       22,792       26,026       40,415       35,991         35,991       19,374       86         19,609       25,328       22,249       37,263       41,499         41,499       19,609       112
    Antamina   t     19,374       22,792       26,026       40,415       35,991         35,991       19,374       86         19,609       25,328       22,249       37,263       41,499         41,499       19,609       112

Gold

  Payable metal in concentrate   troy oz     85,668       90,468       89,841       95,949       76,242         76,242       85,668       (11 )%          98,936       89,174       92,357       95,523       66,377         66,377       98,936       (33 )% 
  Escondida   troy oz     46,963       37,293       44,527       40,292       35,348         35,348       46,963       (25 )%          46,963       37,293       44,527       40,292       35,348         35,348       46,963       (25 )% 
  Pampa Norte (Spence)   troy oz     4,043       2,635       3,341       2,961       2,589         2,589       4,043       (36 )%          4,043       2,635       3,341       2,961       2,589         2,589       4,043       (36 )% 
  Copper South Australia   troy oz     32,928       48,309       40,457       50,871       36,489         36,489       32,928       11         44,761       47,719       42,825       50,577       26,476         26,476       44,761       (41 )% 
  Carajás   troy oz     1,734       2,231       1,516       1,825       1,816         1,816       1,734       5         3,169       1,527       1,664       1,693       1,964         1,964       3,169       (38 )% 
  Refined gold   troy oz     37,385       47,478       57,006       46,789       50,716         50,716       37,385       36         40,326       43,479       57,982       49,241       51,147         51,147       40,326       27
  Copper South Australia   troy oz     37,385       47,478       57,006       46,789       50,716         50,716       37,385       36         40,326       43,479       57,982       49,241       51,147         51,147       40,326       27
    Total   troy oz     123,053       137,946       146,847       142,738       126,958         126,958       123,053       3         139,262       132,653       150,339       144,764       117,524         117,524       139,262       (16 )% 

Silver

  Payable metal in concentrate   troy koz     3,150       3,277       3,418       3,911       4,114         4,114       3,150       31         3,126       3,084       3,198       3,526       4,136         4,136       3,126       32
  Escondida   troy koz     1,546       1,619       1,787       1,906       1,942         1,942       1,546       26         1,546       1,619       1,787       1,906       1,942         1,942       1,546       26
  Pampa Norte (Spence)   troy koz     503       451       428       441       358         358       503       (29 )%          503       451       428       441       358         358       503       (29 )% 
  Copper South Australia   troy koz     223       253       186       251       182         182       223       (18 )%          295       218       173       226       131         131       295       (56 )% 
  Antamina   troy koz     878       954       1,017       1,313       1,632         1,632       878       86         782       796       810       953       1,705         1,705       782       118
  Refined silver   troy koz     206       133       462       216       227         227       206       10         202       110       486       213       255         255       202       26
  Copper South Australia   troy koz     206       133       462       216       227         227       206       10         202       110       486       213       255         255       202       26
    Total   troy koz     3,356       3,410       3,880       4,127       4,341         4,341       3,356       29         3,328       3,194       3,684       3,739       4,391         4,391       3,328       32

Uranium

  Payable metal in concentrate   t     672       725       783       974       819         819       672       22         677       640       710       1,230       649         649       677       (4 )% 
    Copper South Australia   t     672       725       783       974       819         819       672       22         677       640       710       1,230       649         649       677       (4 )% 

Molybdenum

  Payable metal in concentrate   t     1,084       751       801       337       341         341       1,084       (69 )%          862       872       839       714       347         347       862       (60 )% 
  Pampa Norte (Spence)   t     182       136       187       189       257         257       182       41         181       138       223       190       208         208       181       15
    Antamina   t     902       615       614       148       84         84       902       (91 )%          681       734       616       524       139         139       681       (80 )% 

Iron ore

  Western Australia Iron Ore (WAIO)   kt     63,363       64,751       60,137       68,348       62,015         62,015       63,363       (2 )%          63,408       64,341       59,234       67,830       62,430         62,430       63,408       (2 )% 
  Samarco   kt     1,259       1,441       1,603       1,951       2,066         2,066       1,259       64         982       1,477       1,416       1,973       2,042         2,042       982       108
    Total   kt     64,622       66,192       61,740       70,299       64,081         64,081       64,622       (1 )%          64,390       65,818       60,650       69,803       64,472         64,472       64,390       0

Steelmaking coal

  BHP Mitsubishi Alliance (BMA)   kt     4,515       4,430       3,919       5,146       4,865         4,865       4,515       8         4,273       4,726       3,791       5,030       4,472         4,472       4,273       5

Energy coal

  NSW Energy Coal (NSWEC)   kt     3,675       3,698       3,596       4,067       3,518         3,518       3,675       (4 )%          3,951       3,803       3,509       3,926       3,707         3,707       3,951       (6 )% 

Nickel1

  Western Australia Nickel   kt     19.6       8.0       2.3       0.3       -         -       19.6       (100 )%          19.9       11.2       2.2       0.2       -         -       19.9       (100 )% 

Cobalt1

  Western Australia Nickel   t     294       121       35       -       -         -       294       (100 )%          294       121       -       -       -         -       294       (100 )% 

1 WA Nickel ramped down and entered temporary suspension in December 2024.

 

6


BHP | Operational Review for the quarter ended 30 September 2025

 

           

 

Production

 

           

 

Sales

 

 
            Quarter ended         Year to date         Quarter ended         Year to date  
            Sep
2024
    Dec
2024
    Mar
2025
    Jun
2025
    Sep
2025
      Sep
2025
    Sep
2024
    Var
%
            Sep
2024
    Dec
2024
    Mar
2025
    Jun
2025
    Sep
2025
      Sep
2025
    Sep
2024
    Var
%
 

Production and sales

                                         

By asset

                                         

Copper

                                         
 

Metals production is payable metal unless otherwise noted.

                                         

Escondida, Chile¹

  BHP interest 57.5%

 

                                     
  Material mined   kt     100,416       116,083       117,038       122,386       114,527         114,527       100,416       14%                        
  Concentrator throughput   kt     32,488       35,293       32,889       36,490       36,721         36,721       32,488       13%                        
  Average copper grade - concentrator   %     1.00%       1.06%       1.09%       0.95%       0.94%         0.94%       1.00%       (6)%                        
  Production ex mill   kt     269.9       309.8       295.6       291.0       294.2         294.2       269.9       9%                                                                        
  Payable copper   kt     264.8       295.4       288.4       278.6       282.4         282.4       264.8       7%           273.2       275.0       309.2       285.5       258.3         258.3       273.2       (5)%  
  Copper cathode (EW)   kt     39.4       44.4       45.2       48.7       46.5         46.5       39.4       18%           37.6       43.2       47.4       52.7       38.1         38.1       37.6       1%  
  Oxide leach   kt     7.8       12.2       14.3       16.3       16.8         16.8       7.8       115%                        
  Sulphide leach   kt     31.6       32.2       30.9       32.4       29.7         29.7       31.6       (6)%                        
  Total copper   kt     304.2       339.8       333.6       327.3       328.9         328.9       304.2       8%           310.8       318.2       356.6       338.2       296.4         296.4       310.8       (5)%  
  Payable gold concentrate   troy oz     46,963       37,293       44,527       40,292       35,348         35,348       46,963       (25)%           46,963       37,293       44,527       40,292       35,348         35,348       46,963       (25)%  
    Payable silver concentrate   troy koz     1,546       1,619       1,787       1,906       1,942         1,942       1,546       26%           1,546       1,619       1,787       1,906       1,942         1,942       1,546       26%  

1 Presented on a 100% basis. BHP interest in saleable production is 57.5%.

 

                                   

Pampa Norte (Spence), Chile¹

  BHP interest 100%

 

                                     
  Material mined   kt     23,260       25,238       21,848       25,944       24,695         24,695       23,260       6%                        
  Ore stacked   kt     4,928       5,974       5,584       5,413       5,652         5,652       4,928       15%                        
  Average copper grade - stacked   %     0.73%       0.81%       0.62%       0.67%       0.61%         0.61%       0.73%       (16)%                        
  Concentrator throughput   kt     7,547       7,722       7,754       7,792       7,778         7,778       7,547       3%                        
  Average copper grade - concentrator   %     0.64%       0.62%       0.63%       0.66%       0.65%         0.65%       0.64%       2%                                                                        
  Payable copper   kt     35.7       36.6       36.1       42.2       35.4         35.4       35.7       (1)%           44.0       36.5       36.5       37.3       33.2         33.2       44.0       (25)%  
  Copper cathode (EW)   kt     24.4       29.6       31.8       31.2       20.4         20.4       24.4       (16)%           24.1       30.0       30.7       34.1       17.9         17.9       24.1       (26)%  
  Total copper   kt     60.1       66.2       67.9       73.4       55.8         55.8       60.1       (7)%           68.1       66.5       67.2       71.4       51.1         51.1       68.1       (25)%  
  Payable gold concentrate   troy oz     4,043       2,635       3,341       2,961       2,589         2,589       4,043       (36)%           4,043       2,635       3,341       2,961       2,589         2,589       4,043       (36)%  
  Payable silver concentrate   troy koz     503       451       428       441       358         358       503       (29)%           503       451       428       441       358         358       503       (29)%  
    Payable molybdenum   t     182       136       187       189       257         257       182       41%           181       138       223       190       208         208       181       15%  

1 Pampa Norte consists of Spence and Cerro Colorado. Cerro Colorado entered temporary care and maintenance in December 2023.

 

7


BHP | Operational Review for the quarter ended 30 September 2025

 

             Production                 Sales  
             Quarter ended           Year to date                 Quarter ended           Year to date  
        
Sep
2024

 
   
Dec
2024
 
 
   
Mar
2025
 
 
   
Jun
2025
 
 
   
Sep
2025
 
 
         
Sep
2025
 
 
   
Sep
2024
 
 
   
Var
%

 
               
Sep
2024
 
 
   
Dec
2024
 
 
   
Mar
2025
 
 
   
Jun
2025
 
 
   
Sep
2025
 
 
         
Sep
2025
 
 
   
Sep
2024
 
 
   
Var
%

 

Copper (continued)

                                         

Copper South Australia, Australia

  BHP interest 100%

 

                                     

Copper

   Payable metal in concentrate   kt     27.9       28.0       24.8       33.2       25.5         25.5       27.9       (9)%           30.4       25.9       23.8       30.9       15.9         15.9       30.4       (48)%  
   Cathode   kt     51.6       45.4       56.6       60.4       52.7         52.7       51.6       2%           49.0       46.8       55.2       61.6       49.9         49.9       49.0       2%  
   Total copper   kt     79.5       73.4       81.4       93.6       78.2         78.2       79.5       (2)%           79.4       72.7       79.0       92.5       65.8         65.8       79.4       (17)%  
   Payable metal in concentrate transfer to Olympic Dam   kt     (6.1)       (2.1)       (2.3)       (1.5)       (5.6)         (5.6)       (6.1)       (8)%                        
     Net copper   kt     73.4       71.3       79.1       92.1       72.6         72.6       73.4       (1)%                                                                        

Gold

   Payable metal in concentrate   troy oz     46,452       52,288       46,097       53,055       47,893         47,893       46,452       3%           44,761       47,719       42,825       50,577       26,476         26,476       44,761       (41)%  
   Refined gold   troy oz     37,385       47,478       57,006       46,789       50,716         50,716       37,385       36%           40,326       43,479       57,982       49,241       51,147         51,147       40,326       27%  
   Total gold   troy oz     83,837       99,766       103,103       99,844       98,609         98,609       83,837       18%           85,087       91,198       100,807       99,818       77,623         77,623       85,087       (9)%  
   Payable metal in concentrate transfer to Olympic Dam   troy oz     (13,524)       (3,979)       (5,640)       (2,184)       (11,404)         (11,404)       (13,524)       (16)%                        
     Net gold   troy oz     70,313       95,787       97,463       97,660       87,205         87,205       70,313       24%                                                                        

Silver

   Payable metal in concentrate   troy koz     254       264       198       258       213         213       254       (16)%           295       218       173       226       131         131       295       (56)%  
   Refined silver   troy koz     206       133       462       216       227         227       206       10%           202       110       486       213       255         255       202       26%  
   Total silver   troy koz     460       397       660       474       440         440       460       (4)%           497       328       659       439       386         386       497       (22)%  
   Payable metal in concentrate transfer to Olympic Dam   troy koz     (31)       (11)       (12)       (7)       (31)         (31)       (31)       0%                        
     Net silver   troy koz     429       386       648       467       409         409       429       (5)%                                                                        

Uranium

       t     672       725       783       974       819         819       672       22%           677       640       710       1,230       649         649       677       (4)%  
                                            

Olympic Dam

                                            
   Material mined   kt     2,734       1,918       2,498       2,587       2,818         2,818       2,734       3%                        
   Ore milled   kt     2,617       2,407       2,462       2,859       2,640         2,640       2,617       1%                        
   Average copper grade   %     1.99%       2.09%       1.99%       2.05%       1.97%         1.97%       1.99%       (1)%                        
   Average uranium grade   kg/t     0.60       0.59       0.56       0.56       0.55         0.55       0.60       (8)%                                                                        
   Copper cathode (ER and EW)   kt     51.6       45.4       56.6       60.4       52.7         52.7       51.6       2%           49.0       46.8       55.2       61.6       49.9         49.9       49.0       2%  
   Refined gold   troy oz     37,385       47,478       57,006       46,789       50,716         50,716       37,385       36%           40,326       43,479       57,982       49,241       51,147         51,147       40,326       27%  
   Refined silver   troy koz     206       133       462       216       227         227       206       10%           202       110       486       213       255         255       202       26%  
   Payable uranium   t     672       725       783       974       819         819       672       22%           677       640       710       1,230       649         649       677       (4)%  
                                            

Prominent Hill

                                            
   Material mined   kt     927       1,111       1,119       1,210       1,049         1,049       927       13%                        
   Ore milled   kt     1,559       1,761       1,364       1,998       1,621         1,621       1,559       4%                        
   Average copper grade   %     0.73%       0.72%       0.82%       0.92%       0.71%         0.71%       0.73%       (3)%                        
   Concentrate produced   kt     19.6       21.5       19.2       33.0       19.0         19.0       19.6       (3)%                                                                        
   Payable copper   kt     9.5       10.9       9.7       16.2       9.9         9.9       9.5       4%           10.9       8.0       9.5       12.8       4.4         4.4       10.9       (60)%  
   Payable gold concentrate   troy oz     20,976       25,445       24,309       28,593       24,105         24,105       20,976       15%           18,719       19,658       22,614       25,222       9,033         9,033       18,719       (52)%  
   Payable silver concentrate   troy koz     63       70       63       98       61         61       63       (3)%           73       48       51       69       29         29       73       (60)%  
                                            

Carrapateena

                                            
   Material mined   kt     1,470       1,476       1,202       1,583       1,488         1,488       1,470       1%                        
   Ore milled   kt     1,446       1,429       1,306       1,557       1,511         1,511       1,446       4%                        
   Average copper grade   %     1.45%       1.37%       1.31%       1.24%       1.18%         1.18%       1.45%       (19)%                        
   Concentrate produced   kt     59.2       57.6       50.6       58.7       52.4         52.4       59.2       (11)%                                                                        
   Payable copper   kt     18.4       17.1       15.1       17.0       15.6         15.6       18.4       (15)%           19.5       17.9       14.3       18.1       11.5         11.5       19.5       (41)%  
   Payable gold concentrate   troy oz     25,476       26,843       21,788       24,462       23,788         23,788       25,476       (7)%           26,042       28,061       20,211       25,355       17,443         17,443       26,042       (33)%  
     Payable silver concentrate   troy koz     191       194       135       160       152         152       191       (20)%           222       170       122       157       102         102       222       (54)%  

 

8


BHP | Operational Review for the quarter ended 30 September 2025

 

             Production              Sales  
             Quarter ended          Year to date              Quarter ended          Year to date  
             Sep
2024
     Dec
2024
     Mar
2025
     Jun
2025
     Sep
2025
       Sep
2025
     Sep
2024
     Var
%
         Sep
2024
     Dec
2024
     Mar
2025
     Jun
2025
     Sep
2025
       Sep
2025
     Sep
2024
     Var
%
 

Copper (continued)

                                                         
 

Antamina, Peru

 

BHP interest 33.75%

 

      
  Material mined   kt      64,094        57,497        51,529        39,369        58,970          58,970        64,094        (8)%                                
  Concentrator throughput   kt      13,096        13,323        13,140        10,154        13,307          13,307        13,096        2%                                
  Average head grade - copper   %      0.91%        0.77%        0.81%        0.76%        0.86%          0.86%        0.91%        (5)%                                
  Average head grade - zinc   %      0.67%        0.84%        0.85%        1.70%        1.26%          1.26%        0.67%        88%                                                                                
  Payable copper   kt      36.3        30.5        30.9        21.2        33.9          33.9        36.3        (7)%            39.6        33.3        27.4        21.8        33.1          33.1        39.6        (16)%  
  Payable zinc   t      19,374        22,792        26,026        40,415        35,991          35,991        19,374        86%            19,609        25,328        22,249        37,263        41,499          41,499        19,609        112%  
  Payable silver   troy koz      878        954        1,017        1,313        1,632          1,632        878        86%            782        796        810        953        1,705          1,705        782        118%  
  Payable lead   t      21        148        234        1,829        754          754        21        3,490%            125        35        181        837        1,469          1,469        125        1,075%  
    Payable molybdenum   t      902        615        614        148        84          84        902        (91)%            681        734        616        524        139          139        681        (80)%  
                                                           
 

Carajás, Brazil

 

BHP interest 100%

 

      
  Material mined   kt      180        152        140        148        134          134        180        (26)%                                
  Ore milled   kt      161        170        128        176        160          160        161        0%                                
  Average copper grade   %      1.61%        1.92%        1.64%        1.40%        1.63%          1.63%        1.61%        1%                                
  Production ex mill   kt      9.9        12.6        7.9        9.5        10.3          10.3        9.9        4%                                
  Average gold grade   g/t      0.46        0.54        0.50        0.43        0.46          0.46        0.46        0%                                                                                
  Payable copper   kt      2.3        3.0        1.9        2.2        2.4          2.4        2.3        2%            4.3        2.1        2.1        2.1        2.5          2.5        4.3        (42)%  
    Payable gold concentrate   troy oz      1,734        2,231        1,516        1,825        1,816          1,816        1,734        5%            3,169        1,527        1,664        1,693        1,964          1,964        3,169        (38)%  
                             
                             
                             

Iron ore

                                                         

Iron ore production is reported on the basis of saleable product, which is wet metric tonnes (wmt) for WAIO and dry metric tonnes (dmt) for Samarco.

 

                             
 

WAIO, Australia

 

BHP interest 85%

 

      
  Newman Joint Venture   kt      13,358        13,796        11,991        15,073        13,724          13,724        13,358        3%                                
  Area C Joint Venture   kt      28,839        29,578        27,869        32,824        29,415          29,415        28,839        2%                                
  Yandi Joint Venture   kt      4,440        3,777        3,819        3,854        3,498          3,498        4,440        (21)%                                
  Jimblebar¹   kt      16,726        17,600        16,458        16,597        15,378          15,378        16,726        (8)%                                
  Total   kt      63,363        64,751        60,137        68,348        62,015          62,015        63,363        (2)%                                
  Total (100%)   kt      71,593        73,071        67,844        77,480        70,246          70,246        71,593        (2)%                                                                                
  Lump   kt                                    19,377        20,319        18,822        21,285        20,250          20,250        19,377        5%  
  Fines   kt                                    44,031        44,022        40,412        46,545        42,180          42,180        44,031        (4)%  
  Total   kt                                    63,408        64,341        59,234        67,830        62,430          62,430        63,408        (2)%  
    Total (100%)   kt                                                                                    71,543        72,594        66,765        76,723        70,592          70,592        71,543        (1)%  

1 Presented on a 100% basis. BHP interest in saleable production is 85%.

 

                             
                                        
 

Samarco, Brazil¹

 

BHP interest 50%

 

      
    Total   kt      1,259        1,441        1,603        1,951        2,066          2,066        1,259        64%            982        1,477        1,416        1,973        2,042          2,042        982        108%  

1 As of Q1 FY26, Samarco is reported on a dmt basis. Prior periods have been restated from wmt to dmt for consistency.

 

9


BHP | Operational Review for the quarter ended 30 September 2025

 

             Production              Sales  
             Quarter ended          Year to date              Quarter ended          Year to date  
             Sep
2024
     Dec
2024
     Mar
2025
     Jun
2025
     Sep
2025
       Sep
2025
     Sep
2024
     Var
%
         Sep
2024
     Dec
2024
     Mar
2025
     Jun
2025
     Sep
2025
         Sep
2025
     Sep
2024
     Var
%
 

Coal

                                                           
 

Coal production is reported on the basis of saleable product.

 

 

                             

BMA, Australia

  BHP interest 50%

 

            
 
  Goonyella   kt      1,359        1,439        1,228        1,811        1,880          1,880        1,359        38%                                
 
  Peak Downs   kt      1,249        1,073        1,098        1,154        1,111          1,111        1,249        (11)%                                
 
  Saraji   kt      940        1,171        883        1,079        884          884        940        (6)%                                
 
  Caval Ridge   kt      967        747        710        1,102        990          990        967        2%                                
 
  Total1   kt      4,515        4,430        3,919        5,146        4,865          4,865        4,515        8%                                
 
  Total (100%)1   kt      9,030        8,860        7,838        10,292        9,730          9,730        9,030        8%                                                                                
 
  Hard coking coal   kt                                    4,273        4,695        3,708        4,831        4,428          4,428        4,273        4%  
 
  Energy coal   kt                                    -        31        83        199        44          44        -        100%  
 
  Total   kt                                    4,273        4,726        3,791        5,030        4,472          4,472        4,273        5%  
 
    Total (100%)   kt                                                                                      8,546        9,452        7,582        10,060        8,944          8,944        8,546        5%  
 

1 Production figures include some energy coal.

 

 

                             
 

NSWEC, Australia

  BHP interest 100%

 

            
 
  Energy coal - Export   kt                                    3,416        3,471        3,128        3,554        3,549          3,549        3,416        4%  
 
  Energy coal - Domestic   kt                                    535        332        381        372        158          158        535        (70)%  
 
    Total   kt      3,675        3,698        3,596        4,067        3,518            3,518        3,675        (4)%            3,951        3,803        3,509        3,926        3,707          3,707        3,951        (6)%  
 
                           
 

 

Other

                                                           
 

Nickel production is reported on the basis of saleable product.

 

                             
 

Western Australia Nickel, Australia¹

  BHP interest 100%

 

            
 

Mt Keith

  Nickel concentrate   kt      35.9        5.4        -        -        -          -        35.9        (100)%                                
 
    Average nickel grade   %      17.1        16.7        -        -        -          -        17.1        (100)%                                
 

Leinster

  Nickel concentrate   kt      72.4        -        -        -        -          -        72.4        (100)%                                
 
    Average nickel grade   %      8.8        -        -        -        -          -        8.8        (100)%                                                                                
 
  Refined nickel   kt      12.1        0.1        -        -        -          -        12.1        (100)%            13.5        0.8        -        -        -          -        13.5        (100)%  
 
  Nickel sulphate   kt      0.3        -        -        -        -          -        0.3        (100)%            0.6        0.3        0.1        0.1        -          -        0.6        (100)%  
 
  Intermediates and nickel by-products   kt      7.2        7.9        2.3        0.3        -          -        7.2        (100)%            5.8        10.1        2.1        0.1        -          -        5.8        (100)%  
 
  Total nickel   kt      19.6        8.0        2.3        0.3        -          -        19.6        (100)%            19.9        11.2        2.2        0.2        -          -        19.9        (100)%  
 
    Cobalt by-products   t      294        121        35        -        -          -        294        (100)%            294        121        -        -        -          -        294        (100)%  

 

1

WA Nickel ramped down and entered temporary suspension in December 2024.

 

10


BHP | Operational Review for the quarter ended 30 September 2025

 

Variance analysis relates to the relative performance of BHP and/or its operations during the three months ended September 2025 compared with the three months ended September 2024, unless otherwise noted. Production volumes, sales volumes and capital and exploration expenditure from subsidiaries are reported on a 100% basis; production and sales volumes from equity accounted investments and other operations are reported on a proportionate consolidation basis. Numbers presented may not add up precisely to the totals provided due to rounding. Medium term refers to a five-year time horizon, unless otherwise noted.

The following abbreviations may have been used throughout this release: billion tonnes (Bt); cost and freight (CFR); cost, insurance and freight (CIF), carbon dioxide equivalent (CO2-e), Direct Reduced Iron (DRI), dry metric tonnes (dmt); free on board (FOB); giga litres (GL); greenhouse gas (GHG); grams per cubic centimetre (g/cm3), grams per tonne (g/t); high-potential injury (HPI); kilograms per tonne (kg/t); kilometre (km); million ounces per annum (Mozpa); metres (m), million pounds (Mlb); million tonnes (Mt); million tonnes per annum (Mtpa); percentage point (ppt); ounces (oz); part per million (ppm), pounds (lb); thousand ounces (koz); thousand ounces per annum (kozpa); thousand tonnes (kt); thousand tonnes per annum (ktpa); thousand tonnes per day (ktpd); tonnes (t); total recordable injury frequency (TRIF); wet metric tonnes (wmt); and year to date (YTD).

In this release, the terms ‘BHP’, the ‘Group’, ‘BHP Group’, ‘we’, ‘us’, ‘our’ and ‘ourselves’ are used to refer to BHP Group Limited and, except where the context otherwise requires, our subsidiaries. Refer to Note 28 - Subsidiaries of the Financial Statements in BHP’s 2025 Annual Report for a list of our significant subsidiaries. Those terms do not include non-operated assets. Notwithstanding that this release may include production, financial and other information from non-operated assets, non-operated assets are not included in the BHP Group and, as a result, statements regarding our operations, assets and values apply only to our operated assets unless stated otherwise. Our non-operated assets include Antamina, Resolution, Samarco and Vicuña. BHP Group cautions against undue reliance on any forward-looking statement or guidance in this release. These forward-looking statements are based on information available as at the date of this release and are not guarantees or predictions of future performance and involve known and unknown risks, uncertainties and other factors, many of which are beyond our control and which may cause actual results to differ materially from those expressed in the statements contained in this release.

Further information on BHP can be found at bhp.com

Authorised for lodgement by:

Stefanie Wilkinson

Group Company Secretary

 

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11


SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

      BHP Group Limited
Date: October, 21 2025     By:  

/s/ Stefanie Wilkinson

    Name:   Stefanie Wilkinson
    Title:   Group General Counsel and Group Company Secretary

FAQ

What were BHP (BHP) Q1 FY26 copper and iron ore volumes?

Copper was 494 kt (up 4% YoY) and iron ore was 64 Mt (down 1% YoY).

Did BHP (BHP) change its FY26 production guidance?

No. Guidance remains unchanged, including copper 1,800–2,000 kt and WAIO 251–262 Mt (284–296 Mt on a 100% basis).

How did BHP’s realised prices move in Q1 FY26?

Copper US$4.59/lb (up 8%), iron ore US$84.04/wmt (up 5%), steelmaking coal US$180.67/t (down 16%), energy coal US$95.18/t (down 23%).

What progress did BHP (BHP) report at Jansen?

Jansen Stage 1 is 73% complete and Stage 2 is 13% complete.

What project approvals or milestones did BHP (BHP) achieve in copper?

BHP secured environmental approval for the Laguna Seca Expansion at Escondida and noted the New Concentrator DIA remains on track for H2 FY26 submission.

What financing actions did BHP (BHP) complete this quarter?

Issued EUR 1.4 bn and US$1.5 bn in bonds and refinanced its US$5.5 bn revolving credit facility.

How did steelmaking and energy coal volumes trend for BHP (BHP)?

Steelmaking coal was 4.9 Mt (up 8% YoY); energy coal was 3.5 Mt (down 4% YoY).
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