Kaiser Aluminum (NASDAQ: KALU) details markets, strategy and risks in 10-K
Kaiser Aluminum Corporation is a Delaware-based manufacturer of semi-fabricated specialty aluminum products, including plate, sheet, coil, extrusions, drawn tube and rod, and certain cast products. It focuses on demanding end markets such as aerospace and high-strength applications, beverage and food packaging, general engineering, and automotive extrusions, targeting high barriers to entry and premium pricing.
The company serves primarily North American customers, with many blue‑chip manufacturers and tier one suppliers, and its largest customer represented 16% of net sales for both 2024 and 2025. Kaiser emphasizes capital investment at its Warrick and Trentwood facilities to expand capacity, reduce conversion costs, and enhance KaiserSelect® product performance. As of June 30, 2025, non‑affiliate market value of its common stock was about $1.3 billion, and 16,210,443 shares were outstanding as of February 16, 2026. Key risks include cyclical demand in aerospace and automotive, competition from large global aluminum producers and alternative materials, exposure to metal and alloy price volatility despite hedging programs, and potential disruptions from labor relations, macroeconomic conditions, and geopolitical factors.
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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission File Number:
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Securities Registered Pursuant to Section 12(b) of the Act:
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Securities Registered Pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of Act. Yes ☐
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of “large accelerated filer,” “accelerated filer,” “smaller reporting company” and “emerging growth company” in Rule 12b-2 of the Exchange Act:
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If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. ☐
Indicate by check mark whether the registrant has filed a report on and attestation to its management’s assessment of the effectiveness of its internal control over financial reporting under Section 404(b) of the Sarbanes-Oxley Act (15 U.S.C. 7262(b)) by the registered public accounting firm that prepared or issued its audit report.
If securities are registered pursuant to Section 12(b) of the Act, indicate by check mark whether the financial statements of the registrant included in the filing reflect the correction of an error to previously issued financial statements.
Indicate by check mark whether any of those error corrections are restatements that required a recovery analysis of incentive-based compensation received by any of the registrant’s executive officers during the relevant recovery period pursuant to §240.10D-1(b). ☐
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes ☐ No
The aggregate market value of the registrant’s common stock held by non-affiliates of the registrant as of the last business day of the registrant’s most recently completed second fiscal quarter (June 30, 2025) was approximately $
As of February 16, 2026, there were
Documents Incorporated by Reference. Certain portions of the registrant’s definitive proxy statement related to the registrant’s 2026 annual meeting of stockholders are incorporated by reference into Part III of this Annual Report on Form 10-K.
COMMONLY USED OR DEFINED TERMS
Term |
Definition |
Adjusted EBITDA |
Earnings before interest, taxes, depreciation and amortization adjusted for non-run-rate items |
Aero/HS Products |
2000, 7000 and certain 6000 series alloys products used in the Aerospace, Defense, Space and other end markets requiring high strength applications |
Alloy(s) |
Certain metals such as copper, zinc, magnesium, manganese and silicon added to primary aluminum to obtain certain attributes |
AOCI |
Accumulated other comprehensive income (loss) |
ASC |
Accounting Standards Codification |
ASU |
Accounting Standards Update |
Automotive Extrusions |
Extruded aluminum products used in automotive applications |
COGS |
Cost of products sold, excluding depreciation and amortization |
FIFO |
First-in, first-out inventory valuation methodology |
Form 10-K |
This Annual Report on Form 10-K |
GAAP |
United States Generally Accepted Accounting Principles |
GE Products |
6000 series alloys products used in the General Engineering end markets |
LIFO |
Last-in, first-out inventory valuation methodology |
LME |
London Metal Exchange |
KPS |
Kaiser Production System - an integrated application of tools such as Lean Manufacturing, Six Sigma, and Total Productive Manufacturing |
Metal Price Lag |
Management’s estimate of the financial impact resulting from the timing difference between aluminum prices included within Hedged Cost of Alloyed Metal and the weighted average market price for aluminum during the period, based on MWTP (defined below), multiplied by our shipment volume during the periods. Metal Price Lag will generally increase our earnings in times of rising primary aluminum prices and decrease our earnings in times of declining primary aluminum prices. |
MWTP |
Midwest Transaction Price is equal to the LME aluminum price plus a Midwest premium |
Newark |
Kaiser Aluminum manufacturing facility located in Heath, Ohio, a suburb of Newark, Ohio |
OPEB |
Other Post Employment Benefits |
Packaging |
3000 and 5000 series alloy products used in the beverage and food packaging end markets |
Revolving Credit Facility |
Revolving credit facility with Wells Fargo Bank, National Association, as administrative agent, and the other financial institutions party thereto |
Salaried VEBA |
Salaried Voluntary Employees' Beneficiary Association |
SEC |
U.S. Securities and Exchange Commission |
Senior Notes |
Collectively, the fixed-rate unsecured notes we issued during the years ended December 31, 2019, 2021, and 2025 at the following interest rates and aggregate principal amounts, respectively: |
SOFR |
Secured Overnight Financing Rate |
Trentwood |
Kaiser Aluminum manufacturing facility located in Spokane Valley, Washington |
USW |
United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union, AFL-CIO, CLC |
WAC |
Weighted average cost inventory valuation methodology |
Warrick |
Kaiser Aluminum manufacturing facility located in Newburgh, Indiana, in the county of Warrick |
TABLE OF CONTENTS
PART I |
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Item 1. |
Business |
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Item 1A. |
Risk Factors |
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Item 1B. |
Unresolved Staff Comments |
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Item 1C. |
Cybersecurity |
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Item 2. |
Properties |
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Item 3. |
Legal Proceedings |
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Item 4. |
Mine Safety Disclosures |
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PART II |
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Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities |
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[Reserved] |
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Item 7. |
Management’s Discussion and Analysis of Financial Condition and Results of Operations |
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Item 7A. |
Quantitative and Qualitative Disclosures About Market Risk |
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Item 8. |
Financial Statements and Supplementary Data |
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Item 9. |
Changes in and Disagreements with Accountants on Accounting and Financial Disclosure |
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Item 9A. |
Controls and Procedures |
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Item 9B. |
Other Information |
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Item 9C. |
Disclosure Regarding Foreign Jurisdictions that Prevent Inspection |
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PART III |
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Item 10. |
Directors, Executive Officers and Corporate Governance |
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Item 11. |
Executive Compensation |
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Item 12. |
Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters |
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Item 13. |
Certain Relationships and Related Transactions and Director Independence |
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Item 14. |
Principal Accountant Fees and Services |
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PART IV |
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Item 15. |
Exhibits and Financial Statement Schedules |
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Item 16. |
Form 10-K Summary |
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SIGNATURES |
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PART I
Forward-Looking Statements
This Annual Report on Form 10-K contains statements which constitute “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995, Section 27A of the Securities Act of 1933, as amended and Section 21E of the Securities Exchange Act of 1934, as amended, as applicable. These statements appear throughout this Form 10-K, including Item 1. “Business – Business Operations,” Item 1A. “Risk Factors” and Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations.” These forward-looking statements can be identified by the use of forward-looking terminology such as “believes,” “expects,” “may,” “estimates,” “will,” “should,” “plans” or “anticipates,” or the negative of the foregoing or other variations or comparable terminology, or by discussions of strategy.
Readers are cautioned that any such forward-looking statements are not guarantees of future performance and involve significant risks and uncertainties and that actual results may vary from those in the forward-looking statements as a result of various factors. These factors include: (i) the effectiveness of management’s strategies and decisions, including strategic investments, capital spending strategies, cost reduction initiatives, sourcing strategies, processes and countermeasures implemented to address operational and supply chain challenges and the execution of those strategies; (ii) the execution and timing of strategic investments; (iii) general economic and business conditions, including higher interest rates, the impact of geopolitical factors and governmental and other actions taken in response, tariffs, cyclicality, reshoring, sanctions and export controls, labor challenges, supply interruptions, energy price volatility, scrap availability and pricing, customer operation disruptions, including as a result of regulatory actions, customer inventory imbalances and supply chain issues, regional aluminum premium volatility, and other conditions that impact demand drivers in the Aero/HS Products, Packaging, GE Products, and Automotive Extrusions end markets we serve; (iv) our ability to participate in mature and anticipated new automotive programs expected to launch in the future and successfully launch new automotive programs, including electric vehicle platforms; (v) changes or shifts in defense spending due to competing national priorities; (vi) pricing, market conditions and our ability to effectively execute commercial and labor strategies, pass through cost increases, including the institution of surcharges, and flex costs in response to inflation, volatile commodity costs, regional aluminum premiums and energy prices, and changing economic conditions; (vii) developments in technology, including cybersecurity and artificial intelligence threats; (viii) the impact of our future earnings, cash flows, financial condition, capital requirements and other factors on our financial strength and flexibility; (ix) new or modified statutory or regulatory requirements, including evolving climate-related disclosure regimes, state-level climate programs, and packaging and recycled content laws; (x) the successful integration of acquired operations and technologies; (xi) the views of our stakeholders, including regulators and customers, regarding our sustainability goals and initiatives and the impact of factors outside of our control on such goals and initiatives, including potential greenwashing or consumer protection claims; and (xii) other factors discussed in Item 1A. “Risk Factors” and elsewhere in this Form 10-K. No assurance can be given that these are all of the factors that could cause actual results to vary materially from the forward-looking statements.
Readers are urged to consider these factors carefully in evaluating any forward-looking statements and are cautioned not to place undue reliance on these forward-looking statements. The forward-looking statements included herein are made only as of the date of this Form 10-K and we undertake no obligation to update or revise any information contained in this Form 10-K or to publicly release any revisions to any forward-looking statements that may be made to reflect events or circumstances that occur, or that we become aware of, after the date of this Form 10-K except as required by law.
Item 1. Business
Availability of Information
We file Annual Reports on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K, Proxy Statements, any amendments to those reports and statements and other information with the SEC. You may obtain the documents that we file electronically from the SEC’s website at http://www.sec.gov. Our filings with the SEC are made available free of charge on our website at http://www.kaiseraluminum.com as soon as reasonably practicable after we file or furnish the materials with the SEC. News releases, announcements of upcoming earnings calls and events in which our management participates or hosts with members of the investment community and an archive of webcasts of such earnings calls and investor events and related investor presentations, are also available on our website. Information on our website is not incorporated into this Form 10-K unless expressly noted.
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Business Overview
Leading positions in select end markets
Kaiser Aluminum Corporation, a Delaware corporation, manufactures and sells semi-fabricated specialty aluminum mill products that include flat-rolled (plate, sheet, and coil), extruded (rod, bar, hollows, and shapes), drawn (rod, bar, pipe, tube, and wire), and certain cast aluminum products. We strategically focus our business on select end markets with demanding applications and high barriers to entry, where we believe we have sustainable competitive advantages that allow us to earn premium pricing and generate long-term profitable growth. The end market applications on which we have historically focused include: (i) Aero/HS Products; (ii) Packaging; (iii) GE Products; and (iv) Automotive Extrusions. These technically challenging applications leverage our core metallurgical and process technology capabilities to produce highly engineered mill products with differentiated characteristics that are required for the particular end uses.
We strive to strengthen our competitive position through strategic capital investments aimed at increasing our capacity and expanding our manufacturing capabilities. While some of our recent capital projects have focused on further enhancing manufacturing cost efficiency, improving product quality, and promoting operational security, a significant portion over the past several years related to our investment in a fourth coating line at Warrick to increase our capacity for higher margin coated aluminum material for packaging applications and the Trentwood modernization projects, which focused on equipment upgrades throughout the process flow to reduce conversion costs, increase efficiency and further improve our competitive cost position on all products produced at Trentwood. A significant portion of the Trentwood investment also focused on modernizing legacy equipment and the process flow for thin gauge plate to achieve KaiserSelect® quality enhancements for Aero/HS Products and GE Products. We believe these improvements have allowed and will continue to allow us to gain incremental manufacturing capacity to enable future sales growth.
Supplier of choice
We have long-standing relationships with our customers, which consist primarily of blue-chip companies, including leading aerospace and automotive manufacturers, tier one aerospace and automotive suppliers, beverage and food packaging manufacturers, and metal service centers. In our served markets, we seek to be the supplier of choice by pursuing “Best in Class” customer satisfaction driven by quality, availability, service and delivery performance. We believe we differentiate our product portfolio through our broad product offering and our KaiserSelect® products, which are engineered and manufactured to deliver enhanced product characteristics with improved consistency, so as to result in better performance, lower waste and, in many cases, lower production cost for our customers.
We have a culture of continuous improvement that is facilitated by the KPS. We believe KPS enables us to continue to reduce our own manufacturing costs and eliminate waste throughout the value chain. We strive to tightly integrate the management of our operations across multiple production facilities, product lines and target markets in order to increase the efficiency of product flow to our customers.
Another key component of our business model is to maintain financial strength and flexibility through the business and economic cycles. We manage and monitor our financial strength through routine analysis of our liquidity position under scenarios of varying business and economic cycles and maintaining a disciplined approach to leverage.
We believe that our product performance and customer experiences have afforded us a leading position in the attractive, growing end markets we serve. With our strong balance sheet and liquidity position, as well as our disciplined approach to capital allocation, we believe that we are well-positioned to benefit from positive secular trends across our served markets, including growing aerospace demand driven by increasing air travel and space-related applications, continued light weighting initiatives in the automotive industry, and long-term demand for coated packaging products supported by consumer preference for sustainable and recyclable materials.
Our Products
Overview
Our products are highly engineered aluminum solutions designed to meet the demanding performance requirements of the diverse end markets we serve. These solutions also contribute to reduced carbon emissions by enabling improved product performance, light weighting in applications such as aircraft and transportation for fuel efficiency, and increasing the use of recyclable aluminum beverage and food packaging. Overall, we remain focused on providing products that meet the needs of our customers for demanding applications while being part of the carbon solution for “Best in Class” customer satisfaction.
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Aero/HS Products. Our Aero/HS Products include heat treated plate and sheet, hard alloy extruded shapes, cold finish rod and bar, seamless drawn tube and billet used for a wide variety of end uses in the global aerospace, space, and defense industries. Typical applications are structural aircraft components that must perform consistently under extreme variations in temperature and pressure due to frequent take-offs, landings, and changes in altitude. Required physical properties include high tensile strength, superior fatigue resistance, and exceptional durability even in harsh environments. We use high-strength 2000, 7000, and certain 6000-series aluminum alloys and apply a variety of thermal practices to manufacture our Aero/HS Products to meet the demanding specifications required for such safety-critical applications. While competing materials such as titanium and composites have displaced aluminum for certain applications on several newer aircraft designs, aluminum continues to be the material used most extensively for structural aerospace and defense applications because it is light weight, can meet demanding performance requirements, and is cost effective relative to other materials.
Packaging. Our Packaging products consist of bare and coated 3000 and 5000-series alloy aluminum coil used in the beverage and food packaging industry, with applications that include coated food stock, coated end and tab stock, body stock and bottle stock. Our Warrick facility is dedicated to the packaging industry in North America, with one of the world’s largest ingot casting facilities, hot and cold rolling, coated finishing, and slitting capacity. Warrick has a unique capability to produce high-margin coated packaging products representing approximately 75% of our total Packaging shipments in 2025.
GE Products. Our broad portfolio of GE Products consists primarily of 6000-series aluminum alloy plate, sheet, rod, bar, tube, wire and standard extruded shapes. The 6000-series alloy is an extremely versatile, medium-strength, heat treatable alloy that can be both extruded and rolled. Our GE Products have a wide range of uses and applications, many of which involve further fabrication for numerous transportation and other industrial end market applications where the machining of plate, rod and bar is intensive. For example, our GE Products are used to produce armor for military vehicles, ordnances, manufacturing cells for semiconductor production, numerous electronic devices, power transmission bus pipe and bar, after-market motor sport parts, tooling plate, parts for machinery and equipment, bolts, screws, and rivets.
Automotive Extrusions. Automotive Extrusions consists primarily of 6000-series extruded aluminum products for many North American automotive applications. Examples of the variety of extruded products that we supply to the automotive industry include extruded products for the body-in-white structural components, crash management systems, anti-lock braking systems and drawn tube for drive shafts. For some Automotive Extrusions, we perform limited fabrication, including sawing and cutting to length. In recent years, automotive original equipment manufacturers (“OEMs”) and their suppliers have, at an increasing pace, been converting many automotive components that historically were made of steel to aluminum to decrease weight without sacrificing structural integrity and safety performance and thereby achieve greater fuel efficiency standards mandated by stringent United States’ Corporate Average Fuel Economy or equivalent state regulations. Our Automotive Extrusions are designed and produced to provide specific mechanical properties and performance attributes required in automotive applications across a broad mix of North American OEMs and automotive platforms. We believe that these attributes are not easily replicated by our competitors and are important to our customers, who are typically tier one automotive suppliers.
Markets
Sales, Marketing, and Distribution
Industry sales for fabricated products fluctuate in response to competitive and market dynamics. Sales are made directly to customers by our sales personnel located in the United States, Canada, and Western Europe. Our sales and marketing efforts have historically focused on the markets for Aero/HS Products, Packaging, GE Products, and Automotive Extrusions. The majority of our sales are to North America based customers.
Aero/HS Products. We sell our Aero/HS Products to metal service centers, as well as directly to aerospace OEMs and tier one manufacturers. Sales are made primarily under long-term agreements, but also on an order-by-order basis. We serve this market with a North American and Western Europe sales force focused on Aero/HS Products. Growth in demand for aerospace plate has exceeded demand growth for other forms of Aero/HS Products, as aircraft manufacturers have migrated to monolithic component design, where a single piece of aluminum, usually a plate, is heavily machined to form a desired part rather than creating the same part by assembling sub-components made of aluminum sheet, extrusions or forgings that are affixed to one another using rivets, bolts or welds. Demand for our Aero/HS Products is heavily impacted by commercial airframe build rates and, to a lesser degree, by business jets, space applications, defense related airframes, and other products. In addition, unanticipated changes in build rates and mix of aircraft models being built can trigger restocking or destocking throughout the aerospace supply chain, temporarily impacting demand. While commercial airframe build rates can be subject to certain short-term events (see Part I, Item 1A. “Risk Factors” included in this Form 10-K), we believe the long-term demand for air travel and fuel efficiency will continue to drive long-term growth for our products.
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Packaging. Our Packaging products are sold primarily to North American beverage and food can manufacturers. Sales are made primarily under long-term agreements by a North American direct sales force. Aluminum can demand is driven by the packaging industry’s shift towards environmentally sustainable materials due to the fact that aluminum is infinitely recyclable and has the highest consumer recycling rate among beverage containers. We anticipate further growth will be underpinned by sustainability trends, the secular shift from plastic to aluminum and the fact that North American packaging capacity has been reallocated towards other end markets, including automotive and industrial. Short-term demand can be impacted by unanticipated changes in end consumer preferences for certain canned beverages and/or foods and pet foods which can trigger restocking or destocking throughout the packaging supply chain.
GE Products. A majority of our GE Products are sold to large metal service centers in North America on an order-by-order basis, with orders primarily consisting of standard catalog type items shipped with a relatively short lead-time. We service this market with a North American sales force focused on GE Products. Demand for our GE Products is closely related to North America general industrial and semi-conductor growth and the recent desire of many companies to lessen their risk of supply chain disruptions by reshoring suppliers and shortening the supply chain. Demand is also impacted by the destocking and restocking of inventory throughout the supply chain.
Automotive Extrusions. Our Automotive Extrusions are sold primarily to tier one automotive suppliers. Almost all sales are made under long-term agreements entered through direct channels using a North American direct sales force that works closely with our technical sales support organization. Demand for Automotive Extrusions is determined based upon automotive build rates in North America and aluminum content. We believe fuel efficiency standards and continued consumer preference for lightweight vehicles will continue to drive growth in demand for aluminum extruded components in passenger vehicles as a replacement for the heavier weight of steel components.
Customers
Our customer base is made up of a combination of key manufacturers and tier one suppliers in the Aero/HS Products, Packaging and Automotive Extrusions end markets and large metal service centers in the GE Products end market. As of December 31, 2025, approximately 70% of our shipments is sold directly to manufacturers or tier one suppliers and approximately 30% is sold to metal service centers. For the years ended December 31, 2025 and December 31, 2024, our largest customer accounted for 16% of Net sales. While the loss of this customer could have a material adverse effect on us, we believe that our long-standing relationship with the customer is good and that the risk of losing the customer is remote. See Note 17 of Notes to Consolidated Financial Statements included in this Form 10-K for information about our significant concentrations.
Competition
The semi-fabricated aluminum industry is highly competitive. We seek to further differentiate ourselves from our competitors through our ongoing investments to continuously improve the quality and machinability of our products, manufacture and deliver unique product attributes (KaiserSelect®) and provide a broad product offering while maintaining a strong customer focus to achieve “Best in Class” status in our markets.
Our primary competitors in the global market for Aero/HS Products are Arconic Corporation, Constellium N.V. and Novelis Inc. In North America, our primary competitors for Packaging are Arconic Corporation, Constellium N.V., Novelis Inc. and Tri-Arrows Aluminum, Inc. In serving our North American customers for both GE Products and Automotive Extrusions, our primary competitors are Arconic Corporation and Norsk Hydro ASA, and for certain of these products, we also compete with smaller, regional participants. In North America, we also compete with heat treat plate imported from South Africa, Europe, and China. Some of our competitors are substantially larger, have greater financial resources and may have other strategic advantages.
Because many of our products are used in food, beverage and critical safety related applications, our customers have demanding standards for product quality and consistency that make it difficult to become a qualified supplier. Suppliers must pass a rigorous qualification process to sell to both airframe and automotive manufacturers and must also make significant investments in infrastructure and specialized equipment to supply products for these high strength applications. Further, sophisticated manufacturing processes make it difficult to become a qualified supplier, even with proper equipment. For example, producing heat treat plate and sheet products, particularly for aerospace applications, requires technological expertise that only a few companies have developed through significant investment in research and development and decades of operating experience. To be a supplier in the packaging market, demanding standards are also required. Producing coated end, tab, and body stock for the can market requires the development of alloys and application of coatings that must pass stringent customer qualifications, some which take multiple years to complete, and be compliant with Food and Drug Administration regulations. Our experienced and dedicated research and development team, combined with our Customer Service group, coordinates with coating suppliers, manufacturing operations, and our customers to create these alloy and coating systems.
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Research and Development
Our products are differentiated based on the metallurgy and physical properties of the metal and special characteristics that are required for particular end uses. A significant amount of our research and development is devoted to product and process development within our production operations and is largely focused on controlling the manufacturing process to improve product quality, ensure consistency, and enhance one or more specific product attributes. This has resulted in the creation and delivery of our highly differentiated KaiserSelect® products.
We operate the following research and development centers:
Our Imperial Machine & Tool Co. (“IMT”) subsidiary provides us with significant technology and intellectual property that complements our metallurgical and application engineering expertise to further advance our capability to deliver highly engineered solutions for our customers.
We hold numerous patents, trademarks, trade secrets, and copyrights that relate to the design, use, and marketing of products. We consider this intellectual property to be important, but no single property is material to the overall conduct of our business.
Resources
Manufacturing Processes
We use two main processes, flat rolling, and extrusion/drawing, to produce our semi-fabricated products using a cast of alloyed prime and recycled aluminum in the desired forms and dimensions and with the desired physical properties. Both processes start by heating an aluminum rolling ingot or extrusion billet to an elevated temperature at which the metal is malleable and then applying pressure in a manner that both forces the metal into a desired shape and begins the “working” of the metal to enhance its strength and related properties.
Flat rolling. Our manufacturing process for aluminum flat-rolled products uses ingot, a large rectangular slab of aluminum, as the starter material. The ingot is processed through a series of rolling operations that can be done at elevated (hot) or room (cold) temperatures. Finishing steps may include heat treatment, annealing, stretching, leveling, coating, and slitting to achieve the desired metallurgical, dimensional and/or performance characteristics. Aluminum flat-rolled products are manufactured in a variety of alloys, a range of tempers (hardness), gauges (thickness), widths, and various finishes. Flat-rolled aluminum semi‑finished products are classified as plate (0.250 inches or greater in thickness), sheet (0.249 inches down to 0.008 inches in thickness) or coil (0.249 inches down to 0.001 inches in thickness).
Extrusion and Drawing. Our extrusion process begins with a cast billet, which is an aluminum cylinder of varying length and diameter cut from a cast log. After heating the billet to make the metal malleable, it is placed into an extrusion press and squeezed (extruded) through a die that gives the material the desired two-dimensional cross section. The material can be quenched as it leaves the press, or processed through a post-extrusion heat treatment cycle, to control the material’s physical properties. The extrusion is straightened, typically by stretching, and then cut to length before being hardened in aging ovens. Drawing is a fabrication operation in which extruded tubes and rods are pulled through a die, or drawn. The primary purpose of drawing is to reduce the diameter and wall thickness while improving physical properties and dimensions. Material may go through multiple drawing steps to achieve the final dimensional specifications. Extruded and drawn semi-fabricated products are manufactured in a variety of alloys and a range of tempers.
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In addition, some of our locations have remelt and casting operations to produce the ingot or log for flat rolling or extrusion processing, respectively. To produce the ingot or log, we purchase primary aluminum and/or recycled scrap aluminum segregated by alloys, necessary to create various aluminum alloys. We also recycle internally generated scrap from our own manufacturing processes. Initially in solid form, aluminum is heated in a vessel to a temperature at which it melts. While in molten form, additional metals (aluminum alloyed scrap, alloy metals, primary aluminum, or high purity aluminum) are introduced to achieve the proper mixture of chemical elements for a particular aluminum alloy. When the desired chemical composition of the molten metal has been achieved, it is poured through a mold in which the molten metal cools in a controlled manner and solidifies into a rolling ingot or extrusion log. The size of the mold determines the dimensions of the rolling ingot or extrusion log. Our casting operations at our facilities in Kalamazoo, Michigan; London, Ontario; Los Angeles, California; and Heath, Ohio produce extrusion log and cut billet for their operations and for our other facilities that do not have casting operations. Our Trentwood and Warrick facilities cast rolling ingot for their own consumption.
Our IMT subsidiary is a leader in advanced manufacturing methods and techniques, which include multi-axis CNC machining, 3D Printing, welding, and fabrication for aerospace and defense, high tech, general industrial, and automotive applications.
Many of our facilities employ the same basic manufacturing process and produce the same types of products. We make a significant effort to tightly integrate the management of our multiple manufacturing locations, product lines, and end market applications to most efficiently and effectively serve the needs of our customers. We centralize purchasing of our primary, rolling ingot and scrap, or recycled, aluminum requirements and related alloys used in the production process in order to better manage price, credit, and other benefits. We believe that integration of our operations allows us to capture efficiencies while allowing our facilities to remain highly focused on their specific processes and end market applications.
Raw Materials
To make our fabricated products, we purchase primary aluminum and scrap, or recycled aluminum from third-party suppliers in varying percentages depending on various market factors, including price and availability. The price we pay for primary aluminum is typically based on the average MWTP, which reflects the primary aluminum supply/demand dynamics in North America. The average LME and the average Midwest Premium for 2025, 2024 and 2023 were $1.19 + $0.59, $1.10 + $0.19 and $1.02 + $0.23, respectively. Scrap aluminum is typically purchased at a discount to the MWTP but can require additional processing.
Suppliers
We purchase raw materials from a wide array of vendors. In most instances, we have multiple vendors of raw materials to mitigate the risk of an interruption of supply should one of them underperform or discontinue operations. A number of our input materials are commodities, which are subject to market price fluctuations, which we strive to mitigate with our metal price neutrality and hedging programs. See Note 17 of Notes to Consolidated Financial Statements included in this Form 10-K for information about our significant concentrations.
Pricing, Metal Price Risk Management, and Hedging
Our pricing of semi-fabricated aluminum products is generally intended to lock in a conversion margin (representing the value added from the fabrication process) and to pass aluminum and certain alloy price fluctuations through to our customers. In order to meet our objective to be metal price neutral, we manage the risk of fluctuations in the price of aluminum through our pricing policies and use of financial derivatives. Our three principal pricing mechanisms are as follows:
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In addition to the aluminum pricing mechanisms described above, we also strive to pass through the cost of certain alloys through either pricing adders or surcharge mechanisms. In some cases, the passing through of this alloy cost can lag the actual alloy cost, the timing of which is dependent on market conditions and customer agreements, with a favorable impact to us when alloy prices decline and an adverse impact to us when alloy prices increase. As with aluminum, we, from time to time, enter into either hedging transactions with third parties or firm price physical contracts to minimize the impact of alloy price fluctuations.
Seasonality
Under normal operating and economic conditions, we generally have immaterial fluctuations in our overall portfolio quarter‑over‑quarter results. Within our individual end markets, our Packaging shipments are generally weighted towards the second half of the year as compared to the first half while our Aero/HS Products, GE Products and Automotive Extrusions shipments are generally weighted slightly more toward the first half of the year as compared to the second half. This fluctuation in shipments is usually driven by lower demand during summer vacation and year-end holiday shutdowns and year-end inventory rebalancing by our end customers. During these periods of lower demand, we generally perform planned major maintenance at our facilities, which can affect cost and operating results.
Government Regulation
Our operations are subject to numerous federal, state, and local employment, import/export, reporting, environmental, health and safety laws and regulations. While we are subject to a wide variety of government regulations, generally those most impactful to our results of operations and capital expenditures are the environmental laws and regulations that impose limitations on the discharge of hazardous materials and pollutants, including greenhouse gasses, and establish standards for the handling, transportation, distribution, treatment, storage, and disposal of hazardous materials and solid and hazardous wastes. These regulations may require the investigation, assessment, cleanup or monitoring of, or compensation for, environmental impacts, including natural resource damages. We continually monitor our operations with respect to potential environmental issues, including changes in legal requirements and remediation technologies. We have established procedures for regularly evaluating environmental loss contingencies. Our environmental accruals represent our undiscounted estimate of costs reasonably expected to be incurred based on presently enacted laws and regulations, existing requirements, currently available facts, existing technology, and our assessment of the likely remediation actions to be taken. See Note 10 of Notes to Consolidated Financial Statements included in this Form 10-K.
Government Contracts
We are one of the few remaining United States based aluminum semi-fabricated producers that supply the American defense industry. Although our products are used in a wide variety of military applications, including military aircraft, armored vehicles, and ordnance, these products are typically sourced from us by a number of service centers and machine shops that are suppliers to the defense industry. As we generally sell to the chain of suppliers who either subcontract with direct contractors or directly contract with the government, we do not have significant direct government agreements.
Human Capital
At December 31, 2025, we employed 3,840 people, of which approximately 3,760 were employed in our manufacturing, sales, and support office locations and approximately 80 were employed in a corporate capacity.
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Governance and Culture
Our talented workforce is a key factor underlying our success. We strive to be the employer of choice by providing equal employment and a non‑discriminatory workplace, protecting the health and safety of our employees, providing training programs and maintaining a positive and constructive relationship with labor unions of which a majority of our employees are members. Our values support and serve as the foundation for our strategic initiatives and are intended to reflect the company’s “tone at the top” which we believe sustains our culture; a culture that continues to drive our behavior. In addition, the goal of being a valued corporate citizen guides our environmental, social, and governance decisions. We are committed to being socially responsible and active members of our industry and the communities in which we operate, and our employees and their families live.
Consistent with our corporate values, we promote fair business practices and a culture of accountability, responsibility, and ethical behavior through:
We believe respecting human rights is a fundamental part of our values and corporate responsibility. We strive to respect and promote human rights in our relationships with our employees, suppliers, customers, and stakeholders and are guided by the principles of the International Bill of Human Rights (the Universal Declaration of Human Rights and the two international covenants) and the International Labor Organization’s Declaration on the Fundamental Principles and Rights at Work. Our Human Rights Policy is communicated to our employees as part of their annual code of conduct training, and we expect our employees to uphold this policy. In addition, our suppliers should manage relationships consistent with our Supplier Code of Conduct and we expect our suppliers to uphold this policy.
Preferred Employer
We are committed to being a preferred employer by, among other things: (i) attracting, developing and retaining the best people from all cultures and segments of the population based on ability; (ii) providing a safe and clean workplace; (iii) treating all employees with dignity and respect; (iv) being responsive to all employees; (v) providing an environment of diversity, inclusion, belonging, empowerment, responsibility and accountability; (vi) assuring effective, open two-way individual and group communications; (vii) developing and maintaining a positive relationship with all employees and their designated representatives; and (viii) offering competitive and equal pay and benefits that attract and retain employees. We focus on: (i) continuing to consider diversity of backgrounds and experiences as we identify training cohorts and opportunities; (ii) leveraging the views and perspectives of our diverse employees and leaders; (iii) developing meaningful metrics and benchmarks by location and job function to measure the effectiveness of our efforts; (iv) fostering relationships with educational institutions, employment agencies, and professional groups to expand the pool of potential candidates and employees to achieve a more diverse workforce; and (v) actively recruiting from military bases for military and veteran hiring. Our Human Rights Policy and Diversity, Equity, Inclusion and Belonging Policy, which align with our corporate values and Code of Business Conduct and Ethics, are overseen by our Board of Directors and senior leadership team.
Labor Practices and Policies
Safety. We believe employee safety begins with a strong and consistent tone at the top through our executive leadership with oversight provided by our Corporate Health and Safety team, led by our Executive Vice President – Manufacturing. To help us achieve and maintain a strong safety culture, we have robust compliance and assessment programs such as annual safety planning, monthly safety calls, routine performance reviews against targets, and routine audits. In addition, we partner with the USW and various industry groups, including the Aluminum Association, to share and identify best practices. We use both internal and external resources, including the American National Standards Institute and International Organization for Standardization, to assess our compliance with regulatory and internal standards, providing training, performing risk assessments, audits and loss control inspections, and developing mitigation strategies with particular emphasis on risks with a greater potential for severe injury. We stress risk awareness and safe job practices and engage our employees in conversations about safety and safety training using a variety of communication channels, including one-on-one communications.
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We also believe that having a culture of health and safety involves every employee at every level throughout the organization assuming responsibility to guard against workplace injuries by recognizing risks and taking other actions to minimize injury risk and severity. Risk reduction is a key initiative at each of our facilities and part of our annual planning process and we are committed to nurturing a culture consistent with being a preferred employer. We monitor our progress through routine reviews of our safety process and performance. We utilize both leading and trailing indicators to monitor our progress. Trailing indicators, such as total case incident rate (“TCIR”), lost-time case incident rate (“LTIR”), and days away, restricted, or transferred rate, help us monitor our safety performance. Leading indicators, such as severe injury or fatality potential and actual incident rate, near‑misses, timely addressing of internal and external audit findings, safety plan execution information and safety culture risk, help us monitor and assess risks and the effectiveness of our safety plans and processes. Plant safety metrics are integrated into our monthly quality, production, and financial reports and are reviewed by the senior leadership team every month. In addition, TCIR and LTIR safety modifiers are included in each of our short-term incentive compensation plans, including the corporate plan applicable to each of our executive officers and members of senior management.
Health. Over the years, we have implemented programs on a Company-wide basis to increase awareness of the importance of employee wellness. We have continued to introduce programs to educate and assist employees to make healthy lifestyle choices and have offered incentives and discounts to encourage participation across the organization, including:
Labor Union Affiliations. We believe in freedom of association and respect our employees’ choice to be represented or not represented by a union in accordance with the laws of the states and countries where we operate, without fear of reprisal, intimidation, or harassment. Approximately 65% of our employees are represented by labor unions under labor contracts with varying durations and expiration dates. The following table shows each manufacturing location, the primary union affiliation, if any, and the expiration date for the current union contracts as of December 31, 2025. As indicated in the table, our union affiliations are with the USW, International Association of Machinists (“IAM”), and International Brotherhood of Teamsters (“Teamsters”). See Note 17 of Notes to Consolidated Financial Statements included in this Form 10-K for additional information about concentration of labor subject to collective bargaining agreements.
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|
|
|
Contract |
Location |
|
Union |
|
Expiration Date |
Chandler, Arizona (Extrusion) |
|
Non-union |
|
— |
Chandler, Arizona (Tube) |
|
USW |
|
Apr 2028 |
Columbia, New Jersey |
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Non-union |
|
— |
Florence, Alabama |
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USW |
|
Mar 2026 |
Jackson, Tennessee |
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Non-union |
|
— |
Kalamazoo, Michigan |
|
USW |
|
Feb 2026 |
London, Ontario |
|
USW Canada |
|
Feb 2026 |
Los Angeles, California |
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Teamsters |
|
Apr 2026 |
Newark |
|
USW |
|
Sep 2030 |
Warrick |
|
USW |
|
May 2027 |
Richland, Washington |
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Non-union |
|
— |
Richmond, Virginia |
|
USW/IAM |
|
Nov 2026/Nov 2026 |
Trentwood |
|
USW |
|
Sep 2030 |
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Recruiting, Training, Development, and Retention
Recruiting. We are committed to recruiting a workforce that reflects people from all cultures and segments of the population based on ability. Our initiatives include: (i) identifying and recruiting diverse talent, including military veterans; (ii) fostering relationships with universities, employment agencies, and professional groups that work with more diverse populations; and (iii) leveraging inclusive job-posting sites. We have a well-established talent review process that includes operations and functional leaders that are key in the early identification of high performing and high potential employees. We also track and review the diverse backgrounds of job applicants and new hires to evaluate our efforts to continue to increase the diversity of our organization. The Sustainability Committee of our board oversees, among other things, the succession planning for our executive officers and the leadership, progression, and development of key employees.
Training, Development, and Retention. We are committed to the development of our employees through a broad mix of internal and external program resources incorporating on-the-job training and development through the Kaiser Leadership Program (“KLP”), the Front Line Leader Development Program (“FLLDP”), the Kaiser Leader of Leaders Program (“KLLP”), Kaiser University, the Tuition Assistance Program, and the Metallurgy Excellence and Technical Strength Program. We continue to expand our talent management initiatives to pursue the significant long-term potential for our continued success. Our success is dependent on the knowledge, skills, and abilities of our current and future leaders and employees.
The KLP is a full year program that accelerates the readiness of key talent and combines personalized leadership development and Kaiser-management system focused curriculum with a unique opportunity to build relationships with an internal network of leaders across locations and functions. The mission of the KLP is to strengthen performance, develop bench strength, and accelerate the readiness of key talent across our company. The program blends classroom, online modules and live web events using a cohort model to deliver a flexible, convenient learning environment.
The FLLDP is a six-month program that strengthens organizational performance through ethical, effective, and sustaining tactical leadership for both new and experienced frontline supervisors. The program uses a cohort model to encourage collaboration and team-building and to ensure accountability, facilitated group discussions, and effective best practice sharing.
The KLLP provides a professional development curriculum, mentorship, and networking opportunities designed to support leaders in developing vital leadership skills and business insight, all grounded in Kaiser Aluminum’s corporate values. Similar to the KLP, the KLLP uses in-person events, program meetings, self-directed learning and assignments, mentoring meetings, and cohort collective meetings.
Kaiser University is our web-based learning and development platform offering a catalog of thousands of on-demand courses to employees across a broad range of topics including compliance, maintenance, health and safety, Lean Six Sigma, communication skills, business skills, computer skills, cybersecurity, discrimination and harassment prevention, and our processes and policies.
The Tuition Assistance Program provides tuition reimbursement for salaried employees and certain represented employees as stipulated by the collective bargaining agreement. The mission of this program is to support our workforce in completing a degree that benefits both our employees and our company.
The Metallurgy Excellence and Technical Strength Program provides professional development for our talented metallurgical professionals in order to facilitate their ability to develop and implement process control systems and identify new technologies that can benefit the company. This program provides mentorship opportunities with company leaders and experts as well as participation in career enhancing training to ensure our competitive advantage.
Rewards
All our employees, including hourly and salaried employees at our production facilities, participate in short-term incentive compensation plans, which are based on attainment of performance metrics that drive and support our “Best in Class” commitment. We also provide stock-based compensation to executive officers, members of senior management throughout the company, and other key employees, as well as a deferred compensation plan for certain employees. All our U.S. employees have access to 401(k) savings plans, depending on the terms of their employment, and salaried employees at our London, Ontario facility have access to a defined benefit pension plan with annual contributions based on each salaried employee’s age and years of service. Through the collective bargaining process, we contribute to four multiemployer pension plans under the terms of certain collective bargaining agreements for a majority of our union-represented employees. Certain union employees at Warrick participate in a defined benefit pension plan, as well as an OPEB plan offering medical and life insurance benefits. In addition, certain hourly and salaried employees are also able to receive defined postretirement health and welfare benefits through VEBAs.
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Item 1A. Risk Factors
In addition to the factors discussed elsewhere in this Form 10-K, the risks described below are those that we believe are material to our company. The occurrence of any of the events discussed below could significantly and adversely affect our business, prospects, financial position, results of operations, and cash flows as well as the trading price of our securities.
RISKS RELATED TO CHANGES IN DEMAND FOR OUR PRODUCTS.
Macroeconomic factors including labor shortages, supply chain disruptions, inflation and recession risks have adversely affected our business, and could cause additional downturns in the aerospace, packaging, automotive, and ground transportation industries, which would further adversely affect our business and the business of our customers.
We derive a significant portion of our revenue from products sold to the aerospace, defense, packaging, automotive, semi-conductor and ground transportation industries. Macroeconomic factors include, but are not limited to: (i) labor shortages or disputes; (ii) disruptions to supply chains; (iii) other interruptions of international and regional commerce; (iv) inflation; (v) higher interest rates; and (vi) recession risks. Moreover, because new automotive vehicle demand is tied closely to overall economic strength, economic uncertainty, increasing interest rates and/or increased unemployment could lead to weak demand for, or lower production of, new cars, light trucks, SUVs, and heavy-duty vehicles and trailers, which could adversely affect demand for our products. Additional adverse macroeconomic developments may lead to reduced demand for our products, which could adversely affect our financial position, results of operations, and cash flows.
We operate in a highly competitive industry.
We compete with others in the semi-fabricated products segment of the aluminum industry based upon quality, availability, price, customer service, and delivery performance. Some of our competitors are substantially larger than we are, have greater financial resources than we do, operate more facilities than we do, are geographically closer to our customers than we are, employ more efficient or advanced technologies than we do, or have other strategic advantages. New parties may become capable of manufacturing similar products and qualifying them with our customers, which could lead to further competitive pressure. Competitors’ facilities located in certain other countries may have a manufacturing cost advantage compared to our facilities, which are located in the United States and Canada. Such foreign competitors may sell products similar to our products at lower prices as a result of having lower manufacturing costs or due to currency exchange rates that periodically favor foreign competition. Some foreign competitors may also dump their products in the United States and Canada in violation of existing trade laws, and new or expanded antidumping and countervailing duty orders on aluminum products may alter competitive dynamics, supply availability, and input costs. We may not be able to compete by differentiating ourselves based on the quality, availability and delivery of our products or our customer service. Additionally, we may not be able to reduce our cost structure and our selling prices to be competitive with others, and tariffs introduced to protect manufacturers in the United States from foreign price competition may not be fully effective or could disrupt supply chains or otherwise increase our costs. Increased competition could cause a reduction in demand for our products and our shipment volumes, our product pricing, or both shipment volumes and product pricing, which could have an adverse effect on our financial position, results of operations, and cash flows.
Reductions in demand for our products may be more severe than, and may occur prior to, reductions in demand for our customers’ products.
Most of our products undergo further fabrication by other parties before being deployed in their end uses. In particular, our Aero/HS Products undergo numerous stages of further fabrication or assembly by a number of parties in the supply chain, often over the course of many months. The lead time from when we sell our Aero/HS Products to when the finished products are installed on an aircraft often exceed a year. Due to this long lead time, demand for our products may increase prior to demand for our customers’ products or may decrease when our customers experience or anticipate softening demand for their products. Our customers typically respond to reduced demand for their products by depleting their inventory until their inventory falls to a new desired level. This causes a greater reduction in demand for our products than our customers experience for their products. Further, the reduction in demand for our products can be exacerbated if our customers’ inventory levels had been higher than normal, if production is delayed for specific commercial airframe models or subject to production caps, if our customers previously had purchased products from us at committed sales contract volumes that exceeded their actual need or for other reasons. The amplified reduction in demand for our products while our customers consume their inventory to meet their business needs (destocking) may adversely affect our financial position, results of operations, and cash flows.
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Our customers may reduce their demand for aluminum products in favor of alternative materials.
Our products compete with other materials for use in various customer applications. For instance, the commercial aerospace industry has used and continues to evaluate the further use of titanium, composites, and carbon fiber materials as alternatives to aluminum to reduce aircraft weight and increase fuel efficiency. Additionally, while the automotive industry has continued to increase the use of aluminum in vehicle production to reduce vehicle weight and increase fuel efficiency, manufacturers may revert to steel or other materials for certain applications and rely on improved drivetrain technology, more efficient engines, aerodynamics, or other measures to achieve fuel efficiency goals.
Furthermore, aluminum coil produced for demanding end market applications in the beverage and food packaging industry in North America is subject to substantial competition from producers of alternative packaging made from glass, paper, flexible materials, plastic and organic or compostable materials, which may compare favorably to aluminum with respect to preservation of food and beverage quality, cost, and/or sustainability. Changes in the volume of sales by our customers in the food and beverage markets and preferences for products and packaging by consumers of prepackaged food and beverage cans may significantly influence our sales. Changes in packaging preferences by our customers may require us to re-tool manufacturing operations, which could require material expenditures. In addition, a decrease in the costs of, or a further increase in consumer demand for, alternative packaging could result in lower profits and reduced cash flows for us. For example, increases in the price of aluminum and decreases in the price of plastic resin, which is a petrochemical product and may fluctuate with prices in the oil and gas market, may increase substitution of plastic food and beverage containers for metal containers. Moreover, due to the associated high percentage of fixed costs, we may be unable to maintain the gross margin of aluminum packaging products at past levels if we are not able to achieve high-capacity utilization rates for our production equipment. In periods of low demand for aluminum packaging products or in situations where industry expansion created excess capacity, we may experience relatively low-capacity utilization rates, which can lead to reduced margins during that period and can have an adverse effect on our business. The willingness of customers to use materials other than aluminum could adversely affect the demand for our products, particularly our Aero/HS Products, Packaging, and Automotive Extrusions, and thus could adversely affect our financial position, results of operations, and cash flows.
Our customers may reduce their demand for our products as a result of the government relaxing or delaying fuel efficiency or emissions standards or if oil prices remain low for a protracted period of time.
Efficient use of fossil fuels partially drives demand for aluminum in transportation applications. The U.S. Environmental Protection Agency, other federal regulatory agencies, and regulatory agencies of certain states have in the past sought to limit fossil fuel usage by establishing stricter fuel efficiency and greenhouse-gas emissions standards. Changing administrations have in the past and could in the future revisit or reverse the environmental agendas of previous administrations with respect to previously established fuel efficiency and emissions standards. Any relaxations or delays of these standards or an extended period of low or moderate oil prices could reduce demand for new, more efficient aircraft and automobiles, which could adversely affect the demand for our products and have an adverse effect on our financial position, results of operations, and cash flows. Conversely, changing administrations could accelerate efforts to not only limit, but reduce, fossil fuel usage and carbon emissions beyond what may be technologically possible for certain products and manufacturing processes, which may also reduce demand for our products or our ability to manufacture them.
The commercial aerospace industry is cyclical and subject to disruption. Downturns in the commercial aerospace industry could adversely affect our business.
We derive a significant portion of our revenue from products sold to the aerospace industry. Notwithstanding a secular growth trend spanning nearly two decades or more, the aerospace industry is highly cyclical and also is subject to disruption. Numerous factors, including those that influence demand for new commercial aircraft, could result in cancellations or deferrals of aircraft orders and a global decrease in new commercial aircraft deliveries. These factors include but are not limited to: (i) declines or reduced growth trends in global travel and airline passenger traffic; (ii) the rate of replacement of older aircraft with more fuel efficient aircraft; (iii) changing airline strategies affecting preferences for single-aisle aircraft models as opposed to twin-aisle or jumbo aircraft models; (iv) airline industry profitability; (v) the state of regional and global economies; (vi) concerns regarding terrorism or the threat of terrorism; (vii) concerns regarding new pandemics of infectious disease; (viii) labor disputes involving airline or aerospace manufacturers; (ix) regulatory actions impacting production rates at certain airframe manufacturers; and (x) safety concerns with newly introduced and existing aircraft. Despite existing backlogs, adverse developments in any one or more of these influencing factors may lead to reduced demand for new aircraft that utilize our products, which could adversely affect our financial position, results of operations, and cash flows.
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Reductions in defense spending for aerospace and non-aerospace military applications could adversely affect demand for our products.
Our products are used in a wide variety of military applications, including military aircraft, armored vehicles, and ordnance. Certain military programs are used by the U.S. armed forces, as well as by the defense forces of our allied foreign powers. Military programs that currently use or in the future could use our products may be subject to changes in military strategy and government priorities. Further, while many of the U.S. government programs span several years, they are often funded annually, and funding is generally subject to congressional appropriations and may be subject to delays or other reduction efforts. When U.S. and foreign allied governments are faced with competing national priorities, such as addressing financial or spending crises or public health emergencies, there can be significant pressure to reduce defense spending, which could reduce the demand for our products and adversely affect our financial position, results of operations, and cash flows.
Downturns in the automotive and ground transportation industries could adversely affect our business.
The demand for our Automotive Extrusions and many of our GE Products and other industrial products is dependent on the production of cars, light trucks, SUVs, and heavy-duty vehicles and trailers in North America. The automotive industry is highly cyclical, as new vehicle demand is dependent on consumer spending and is tied closely to the overall strength of the North American economy. Even with the automotive industry’s growing use of aluminum to reduce vehicle weight, weak demand for, or lower production of, new cars, light trucks, SUVs, and heavy duty vehicles and trailers, as well as pricing pressures or changing consumer attitudes, supply change disruptions or model mix shifts could adversely affect the demand for our products and have an adverse effect on our financial position, results of operations, and cash flows.
Changes in consumer demand for particular motor vehicles could adversely affect our business.
Sensitivity to fuel prices, an increased preference for environmentally friendly alternatives and other consumer preferences can influence consumer demand for motor vehicles that have a higher content of the aluminum Automotive Extrusions that we supply. The loss of business with respect to, or a lack of commercial success of, one or more particular vehicle models or brands for which we are a significant supplier could have an adverse impact on our financial position, results of operations, and cash flows.
RISKS RELATED TO SALES.
We depend on a core group of significant customers.
Our five largest customers in total accounted for approximately 56% of our 2025 net sales. Most of these customers have one or more sizable sales agreements with us. If one or more of these customers experienced a prolonged period of adverse demand, depressed business activity or financial distress, if any of these customers breached or sought relief from its contractual obligations under its sales agreements with us or if any of these customer relationships otherwise ended or materially deteriorated and such lost business was not successfully replaced, our financial position, results of operations, and cash flows could be adversely affected.
We experience fluctuation in certain costs that we cannot pass through to our customers and face pressure from our customers on pricing.
We are unable to pass fluctuations of certain costs through to our customers, including the cost of energy, certain raw materials, operating supplies, and freight. Further, cost-cutting initiatives that many of our customers have adopted generally result in downward pressure on pricing. If we are unable to generate sufficient productivity improvements and cost savings in the future to offset reductions in our selling prices and increases in our costs that we cannot pass through to our customers, our financial position, results of operations, and cash flows could be adversely affected.
RISKS RELATED TO GEO-POLITICAL FACTORS.
Our industry is very sensitive to foreign economic, regulatory and political factors that may adversely affect our business.
We import primary aluminum and certain alloy metals from, and manufacture semi-fabricated products used in, foreign countries. Our financial position, results of operations and cash flows could be adversely affected by numerous factors in the politically and economically diverse jurisdictions: (i) from which our input materials are sourced; (ii) in which we operate; (iii) in which our customers operate; or (iv) in which our products are consumed or further fabricated. Such factors include but are not limited to:
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RISKS RELATED TO PRODUCT AND MANUFACTURING.
We may experience difficulties in the launch or production ramp-up of new products which could adversely affect our business.
As we ramp up manufacturing processes for newly introduced products, we may experience difficulties, including manufacturing disruptions, delays, or other complications, which could adversely impact our ability to serve our customers, our reputation, our costs of production and, ultimately, our financial position, results of operations, and cash flows.
Unplanned events may interrupt our production operations, which may adversely affect our business.
The production of aluminum products is subject to unplanned events such as explosions, fires, inclement weather, natural disasters, accidents, equipment failures, labor disruptions, transportation interruptions, public utilities interruptions, cyber incidents affecting operational technology, and supply chain interruptions. Operational interruptions could significantly curtail the production capacity of a facility for a period of time. Although we have redundant capacity and capability to produce many of our extruded products within our manufacturing platform to mitigate our business risk from such interruptions, interruptions at Trentwood where our production of plate and sheet is concentrated or at Warrick where our production of packaging material is concentrated, could significantly compromise our ability to meet the needs of our customers. Delayed delivery of our products to customers who require on-time delivery from us may cause customers to purchase alternative products at a higher cost, reschedule their own production, or incur other incremental costs. Customers may be able to pursue financial claims against us for their incremental costs, and we may incur costs to correct such problems in addition to any liability resulting from such claims. Interruptions may also harm our reputation among actual and potential customers, potentially resulting in a loss of business. To the extent these losses are not covered by insurance, our financial position, results of operations, and cash flows could be adversely affected by such events.
We may face challenges to our intellectual property rights which could adversely affect our reputation, business and competitive position.
Our intellectual property plays an important role in maintaining our competitive position in a number of the markets that we serve. Our competitors may develop technologies that are similar or superior to our proprietary technologies or design around the patents we own or license. Despite our controls and safeguards, our technology may be misappropriated by our employees, our competitors, or other third parties. The pursuit of remedies for any misappropriation of our intellectual property is expensive and the ultimate remedies may be deemed insufficient. Developments or assertions by or against us relating to intellectual property rights, and any inability to protect or enforce our rights sufficiently, could adversely affect our business and competitive position.
We rely on third parties to provide certain services that are critical to our operation.
We depend on various third-party suppliers and service providers for key inputs, transportation, logistics, maintenance, utilities, and other operational support. Our ability to operate efficiently relies on these parties performing their obligations in a timely, consistent, and cost-effective manner. Disruptions can arise from labor shortages, labor disputes, capacity constraints, financial difficulties, supply chain interruptions, or a provider’s inability or unwillingness to meet agreed-upon standards. In addition, delays or failures by third parties to deliver goods or services essential to our production processes could require us to incur additional costs, seek alternative suppliers, or reduce or halt certain operations. Any such disruption could adversely affect our business, financial condition, and results of operations.
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RISKS RELATED TO OUR STRATEGIC TRANSACTIONS AND INITIATIVES.
We may not be able to successfully implement our productivity enhancement and cost reduction initiatives that are necessary to offset competitive price pressure.
Over time, we have experienced pricing pressure on many of our products and anticipate continued pricing pressure in the future. Ongoing and heightened competitive price pressure makes it increasingly important for us to be a low-cost producer. Although we have undertaken and expect to continue to undertake productivity enhancement and cost reduction initiatives, including significant investments in our facilities to improve our manufacturing efficiency, cost, and product quality, we cannot make assurances that we will complete all of these initiatives, that we will fully realize the estimated cost savings from such activities, that short-to-medium term improvements from new efficiencies and lower cost structure achieved will become permanent or that we will be able to continue to reduce cost and increase productivity over the long-term.
Our investment and other expansion projects may not be completed, start up as scheduled or deliver the expected capacity and other benefits.
Our ability to complete our investment and expansion projects and the timing and costs of doing so are subject to various risks associated with all major construction projects, many of which are beyond our control, including technical or mechanical problems and economic conditions. Additionally, the start-up of operations after such projects have been completed can be complicated and costly. If we are unable to fully complete these projects, if the actual costs for these projects exceed our expectations, if the start-up phase after completion is more complicated than anticipated or if the capacity and other benefits of these projects are less than anticipated, our financial position, results of operations, and cash flows could be adversely affected.
We rely on Alcoa Corporation (“Alcoa”) for certain resources essential to the day-to-day operation of our business at Warrick.
We rely on Alcoa for certain resources required to support daily operations at Warrick, including potable water. If Alcoa were to fail to provide these resources, we could incur substantial costs to keep the Warrick rolling mill operational or result in the temporary or permanent shutdown of Warrick’s operations. In the event that Warrick’s operations are negatively impacted by Alcoa’s failure to provide certain essential resources, our operations, business, financial condition, and results of operations could be adversely affected.
RISKS RELATED TO COMMODITY-RELATED PRICE FLUCTUATIONS.
Our business could be adversely affected by pricing and availability of primary aluminum.
Our largest inputs to produce fabricated aluminum products are primary aluminum and recycled scrap aluminum. Primary aluminum pricing fluctuates in response to global supply and demand and also reflects the impact of duties, tariffs, and sanctions imposed by the United States and certain other countries. The timing and magnitude of changes in market pricing for primary aluminum are largely unpredictable. Our pricing structures for fabricated aluminum products generally allow us to pass fluctuations in the price of primary aluminum through to our customers so that we can minimize our exposure to metal price risk. Metal Price Lag resulting from decreases in the price of primary aluminum could have an adverse effect on our financial position and results of operations. In addition, competitive dynamics for certain of our high margin products may limit the amount or delay the timing of selling price increases on our products to recover our increased aluminum costs, resulting in a time lag during which we may be partially exposed to metal price risk. Changes in trading restrictions for certain origins may also increase volatility in regional premiums and physical availability. If these events were to occur, they could have an adverse effect on our financial position, results of operations and cash flows. In addition, if the market price for primary aluminum were to remain high for an extended period of time, the corresponding increase in our selling price for our fabricated products may cause some of our customers to switch to other materials in lieu of our products, causing sales of our fabricated aluminum products to decrease, which could adversely affect our financial position, results of operations, and cash flows.
Our business could be adversely affected by the pricing and availability of recycled scrap aluminum.
We can efficiently use certain forms of recycled scrap aluminum in lieu of primary aluminum and alloying metals in our operations because recycled scrap aluminum trades at a discount to primary aluminum. The size of the discount to primary aluminum depends on regional scrap aluminum supply and demand dynamics. Larger discounts, generally available in periods of ample regional scrap aluminum supply relative to demand, enhance the economic advantage to us of using recycled scrap aluminum in lieu of primary aluminum and alloying metals. The timing and magnitude of changes in scrap discounts relative to primary aluminum are largely unpredictable. If the availability of recycled scrap aluminum in our regional markets were to tighten, scrap discounts relative to primary aluminum could decline and the amount of recycled scrap aluminum we could procure for use in our operations could decline, either of which could have an adverse effect on our financial position, results of operations, and cash flows.
18
Our business could be adversely affected by the pricing and availability of alloying metals.
We use certain alloying metals, such as copper, zinc, magnesium, and silicon, in our operations in order to achieve the required performance properties in our products. The availability of these alloys in some cases has been and, in the future, may be restricted due to limited suppliers, government regulations, import and export controls, energy, supply chain disruptions, and/or general demand dynamics. When sudden restrictions of these materials occur, we have been and in the future may be subject to rapid price increases and limited supplies, either of which could have an adverse effect on our financial position, results of operations and cash flows.
Volatility in aluminum prices can impact our borrowing availability and cause our liquidity to decline.
Lower aluminum prices reduce the market value of our inventory and generally cause a reduction in our accounts receivable as we pass through a lower underlying aluminum price to our customers. Because the amount we can borrow under our Revolving Credit Facility is determined by the value of our receivables and inventory, which serve as collateral for the facility, a reduction in aluminum prices can reduce our borrowing availability and our liquidity, which could have an adverse effect on our financial position, results of operations, and cash flows. Conversely, rapid increases in aluminum prices can create short-term liquidity pressure as working capital needs rise before related customer collections. During these periods, borrowing availability may not increase at the same pace, which can temporarily constrain liquidity.
Our hedging programs have been and could continue to be adversely impacted by fluctuations as a result of the impacts of supply chain disruptions, geopolitical activity and general economic conditions.
We use forward contracts to protect against fluctuations in commodity prices and currency exchange rate risks. The effectiveness of these hedges depends, in part, on our ability to accurately forecast future product demand and related cash flow. Due to the impacts of supply chain disruptions, geopolitical activity, general economic conditions, exchange trading restrictions and sanctions affecting metals markets, and other factors, the businesses of our customers are subject to many uncertainties and, as a result, we have experienced, and may continue to experience, unanticipated volatility in product demand and related cash flows. When we experience such volatility or are otherwise unable to make accurate predictions with respect to our forward swaps designated as cash flow hedges, such hedging activities may become ineffective. The early settlement, reclassification of cumulative losses and/or the periodic adjustment to fair value through Net income associated with ineffective hedging activities could have a material negative impact on our financial position, results of operations, and cash flows.
Our hedging programs may limit the income and cash flows we would otherwise expect to receive if our hedging programs were not in place and may otherwise affect our business.
In the ordinary course of business, we enter into hedging transactions to limit our exposure to risks relating to changes in the market prices of primary aluminum, certain alloying metals, natural gas, electricity, as well as fluctuations in foreign currency exchange rates. To the extent that market prices or exchange rates at the expiration of these hedging transactions would have been more favorable to us than the fixed prices or rates established by these hedging transactions, our income and cash flows will be lower than they otherwise would have been. Our liquidity could also be adversely affected to the extent we incur margin calls from our hedging counterparties due to the market price of the underlying commodity or the foreign currency exchange rates deviating adversely from fixed, floor or ceiling prices or rates established by our outstanding hedging transactions. Our failure to satisfy certain covenants in the underlying hedging documents or the occurrence of an event of default thereunder could also trigger margin calls that could adversely impact our liquidity, financial position, results of operations, and cash flows. Our hedging programs also expose us to the creditworthiness of our hedging counterparties, which is inherently difficult to assess and can change quickly and dramatically. Non-performance by a hedging counterparty could have an adverse effect on our financial position, results of operations, and cash flows.
RISKS RELATED TO OUR INDEBTEDNESS.
Covenants and events of default in our debt instruments could limit our ability to undertake certain types of transactions and adversely affect our liquidity.
Our Revolving Credit Facility and the indentures governing our outstanding Senior Notes contain a number of restrictive covenants that impose operating and financial restrictions on us and may limit our ability to engage in acts that may be in our long-term best interest, including restrictions on our ability to:
19
In addition, restrictive covenants in our Revolving Credit Facility require us in certain circumstances to maintain specified financial ratios and satisfy other financial condition tests. Our ability to meet those financial ratios and tests can be affected by events beyond our control and we may be unable to meet them.
A breach of the covenants or restrictions under our Revolving Credit Facility or under the indentures governing the outstanding Senior Notes could result in an event of default under the applicable indebtedness. Such a default may allow the creditors to accelerate the related debt. A payment default or an acceleration following an event of default under our Revolving Credit Facility or our indentures for our outstanding Senior Notes could trigger an event of default under the other indebtedness obligation, as well as any other debt to which a cross-acceleration or cross-default provision applies, which could result in the principal of and the accrued and unpaid interest on all such debt becoming due and payable. In addition, an event of default under our Revolving Credit Facility could permit the lenders under our Revolving Credit Facility to terminate all commitments to extend further credit under that facility. Furthermore, if we were unable to repay any amounts due and payable under our Revolving Credit Facility, those lenders could proceed against the collateral granted to them to secure that indebtedness. In the event our lenders or noteholders accelerate the repayment of our borrowings, we and our subsidiaries may not have sufficient assets to repay that indebtedness.
As a result of these restrictions, we may be:
In addition, our financial results, our level of indebtedness, and our credit ratings could adversely affect the availability and terms of any additional or replacement financing.
More detailed descriptions of our Revolving Credit Facility and the indentures governing our outstanding Senior Notes are included in filings made by us with the SEC, along with the documents themselves, which provide the full text of these covenants.
Restrictive covenants in our debt instruments contain significant qualifications and exceptions.
While our Revolving Credit Facility and the indentures governing the outstanding Senior Notes place limitations on our ability to pay dividends or make other distributions, repurchase or redeem capital stock, make loans and investments, and incur additional indebtedness, among other things, investors should be aware that these limitations are subject to significant qualifications and exceptions. The aggregate amount of payments made, incremental debt incurred or other transactions or business pursued in compliance with these limitations could be substantial.
As indicated above, more detailed descriptions of our Revolving Credit Facility and the indentures governing our outstanding Senior Notes are included in filings made by us with the SEC, along with the documents themselves, which provide the full text of these covenants.
20
Servicing our debt requires a significant amount of cash and we may not have sufficient cash flow from our business to pay our debt or may be forced to take other actions to satisfy our obligations under our indebtedness, which may not be successful.
Our ability to make scheduled interest and principal payments on our debt obligations or to refinance such obligations depends on our financial condition and operating performance, which are subject to prevailing economic and competitive conditions and to certain financial, business, legislative, regulatory and other factors beyond our control. We may be unable to maintain a level of cash flows from operating activities sufficient to permit us to pay the interest, principal, and premium, if any, on our indebtedness.
If our cash flows and capital resources are insufficient to fund our debt service obligations, we could face substantial liquidity challenges and could be forced to reduce or delay investments and capital expenditures, dispose of material assets or operations, restructure or refinance our indebtedness or seek additional debt or equity capital. We may not be able to effect any such alternative measures, if necessary, on commercially reasonable terms or at all and, even if successful, those alternative actions may not allow us to meet our scheduled debt service obligations. Our Revolving Credit Facility and the indentures governing the outstanding Senior Notes restrict our ability to dispose of assets and use the proceeds from those dispositions and may also restrict our ability to raise debt or certain forms of equity capital to be used to repay other indebtedness when it becomes due. We may not be able to consummate asset dispositions or to obtain proceeds in an amount sufficient to meet any debt service obligations then due.
If we cannot make scheduled payments on our debt, we will be in default and holders of the outstanding Senior Notes could declare all outstanding principal and interest to be due and payable, the lenders under our Revolving Credit Facility could terminate their commitments to loan money, the lenders could foreclose against the assets securing their borrowings and we could be forced into bankruptcy or liquidation.
RISKS RELATED TO OUR COLLECTIVE BARGAINING AGREEMENTS.
Our failure to maintain satisfactory labor relations could adversely affect our business.
At December 31, 2025, approximately 65% of our employees were represented by labor unions under labor contracts and 26% of those employees were covered by collective bargaining agreement with expiration dates occurring within one year from December 31, 2025. Employees at our Trentwood and Newark facilities are represented by the USW under a single contract that extends through September 2030, with a separate agreement with the USW for another operation related to Trentwood. The USW also represents employees at six other facilities. As part of any labor negotiation, the future wages, healthcare benefits, and excise taxes that may result therefrom, and other benefits that we agree to, could adversely affect our future financial position, results of operations, and cash flows. In addition, negotiations could divert management attention, result in unsatisfactory terms and conditions, fail in coming to any agreement at all, or result in strikes, work stoppages, or other union-initiated work actions, any of which could have an adverse effect on our financial position, results of operations, and cash flows. Moreover, the existence of labor agreements may not prevent such union-initiated work actions.
Our participation in multiemployer union pension plans may have an adverse effect on our financial performance.
We participate in several multiemployer pension plans pursuant to our collective bargaining agreements. Our contribution amounts to these plans were established by collective bargaining and, along with benefit levels and related items, will be topics in our future collective bargaining negotiations. An employer that withdraws or partially withdraws from a multiemployer pension plan may incur a withdrawal liability for the portion of the plan’s underfunding that is allocable to the withdrawing employer under complex actuarial and allocation rules. The failure of a withdrawing employer to fund these obligations can increase the burden of the remaining participating employers to make up the funding shortfall, which could have an adverse effect on our financial position, results of operations, and cash flows. The increase or decrease in our contributions to these multiemployer pension plans will depend on our future collective bargaining, actions taken by trustees who manage the plans, actions of other participating employers, government regulations and the actual return on assets held in the plans, among other factors.
An adverse decline in the liability discount rate, lower-than-expected investment return on pension assets and other factors could affect our business, financial condition, results of operations or amount of pension funding contributions in future periods.
Our results of operations may be negatively affected by the amount of expense we record for our pension and other postretirement and postemployment benefit plans, reductions in the fair value of plan assets and other factors. We calculate income or expense for our plans using actuarial valuations in accordance with GAAP.
21
These valuations reflect assumptions about financial markets and other economic conditions, which may change based on changes in key economic indicators. The most significant year-end assumptions we use to estimate pension or other postretirement and postemployment benefit income or expense for the following year are the discount rate applied to plan liabilities and the expected long-term rate of return on plan assets. In addition, we are required to make an annual measurement of plan assets and liabilities, which may result in a significant charge to stockholders’ equity. For more information, see Part II, Item 7. “Management’s Discussion and Analysis of Financial Condition” under caption “Critical Accounting Estimates and Policies – Pension and Other Postretirement and Postemployment Benefits” included in this Form 10-K, as well as Note 5 of Notes to Consolidated Financial Statements included in this Form 10-K. Although GAAP expense and pension funding contributions are impacted by different regulations and requirements, the key economic factors that affect GAAP expense would also likely affect the amount of cash we would contribute to the pension plans.
Potential pension contributions include both mandatory amounts required under federal law and discretionary contributions to improve the plans’ funded status. Higher than expected pension contributions due to a decline in the plans’ funded status as a result of declines in the discount rate or lower-than-expected investment returns on plan assets could have a material negative effect on our cash flows. Adverse capital market conditions could result in reductions in the fair value of plan assets and increase our liabilities related to such plans, adversely affecting our liquidity and results of operations.
The USW has director nomination rights through which it may influence us, and interests of the USW may not align with our interests or the interests of our stockholders, debt holders and other stakeholders.
Pursuant to agreements we have with the USW, the USW has the right, subject to certain limitations, to nominate candidates which, if elected, would constitute 40% of our Board of Directors through December 31, 2030. As a result, the directors nominated by the USW have a significant voice in the decisions of our Board of Directors. It is possible that the USW and the Company may extend the term of the agreement and its right to nominate board members beyond 2030.
RISKS RELATED TO ENVIRONMENTAL LAWS AND REGULATIONS AND SUSTAINABILITY INITIATIVES.
Environmental compliance, cleanup and damage claims may decrease our cash flow and adversely affect our business.
We are subject to numerous environmental laws and regulations, including permitting and other administrative requirements, with respect to, among other things: (i) air and water emissions and discharges; (ii) the generation, storage, treatment, transportation and disposal of solid and hazardous materials; and (iii) the release of hazardous or toxic substances, pollutants and contaminants into the environment. In addition to environmental laws and regulations, environmental activists, lobbyists and consumers have targeted manufacturers for the purported impact of their operations on the environment. Compliance with existing and new environmental laws and standards or the implications of any actions by third parties are and may continue to be costly and, in some cases, unpredictable.
We have accrued and expect to continue to accrue for costs that are reasonably expected to be incurred based on available information with respect to permits, fines, penalties and expenses for alleged breaches of, and compliance activities associated with, environmental laws and regulations in connection with our existing operations and investigations and environmental cleanup activities with respect to certain of our former operations. However, actual costs could exceed accrued amounts, perhaps significantly, and such expenditures could occur sooner than anticipated, which could adversely affect our financial position, results of operations, and cash flows. For more information, see Part II, Item 7. “Management’s Discussion and Analysis of Financial Condition” under caption “Critical Accounting Estimates and Policies – Environmental Commitments and Contingencies” included in this Form 10-K, as well as Note 10 of Notes to Consolidated Financial Statements included in this Form 10-K.
Additionally, we may be subject to new claims from governmental authorities or third parties related to alleged injuries to the environment, human health or natural resources, including claims with respect to waste disposal sites, the cleanup of sites currently or formerly used by us or exposure of individuals to hazardous materials. New laws or regulations or changes to existing laws and regulations may also be enacted that increase the cost or complexity of compliance, including evolving federal securities disclosure requirements, state‑level climate disclosure and packaging laws, and non‑U.S. reporting regimes applicable to our supply chain or customers. Costs related to any new investigation, cleanup or other remediation, fines or penalties, resolution of third-party claims or compliance with new or amended laws and regulations, including enhanced permitting requirements, may be significant and could have an adverse effect on our financial position, results of operations, and cash flows.
22
Governmental regulation relating to greenhouse gas emissions may subject us to significant new costs and restrictions on our operations and could impact our supply chain and cost of material.
U.S. and non-U.S. governments and agencies, including the U.S. Environmental Protection Agency, have in the past regulated and could in the future seek to regulate further direct and indirect greenhouse gas emissions through cap-and-trade systems, carbon taxes, or other programs under which emitters would be required to buy allowances to offset emissions of greenhouse gas, pay carbon based taxes, and make certain disclosures, which requirements may be extensive and expensive to comply with, make significant capital investments, alter manufacturing practices or reduce direct or indirect emissions, which could result in curtailed production. In addition, several states, including the state of Washington, in which we have manufacturing operations, have enacted and continue to consider legislation and ballot initiatives, as well as executive orders, that would implement various greenhouse gas regulation and reduction programs. Certain of our manufacturing plants use significant amounts of electricity and natural gas and certain of our plants emit amounts of greenhouse gas, including above minimum thresholds that have been imposed or that are under consideration. Because certain of our operations, including the melting of aluminum, require the use of natural gas to achieve the required temperatures, and because greenhouse gas regulations could restrict our access to natural gas and limit our ability to use natural gas and increase the price we pay for natural gas and electricity, we could experience significant increased costs, reduced competitiveness in the global economy or other adverse effects our business, operations, or financial results.
Furthermore, regulations or other targets for greenhouse gas emissions reductions in the United States as well as other jurisdictions could impact the availability and price of energy and raw materials, which could ultimately lead to supply demand imbalances, higher costs and supply chain disruptions, including increased electricity and natural gas costs and potential curtailments during periods of grid stress. Prolonged shortages or slowdowns could negatively impact our cost of goods and result in delays or non-delivery of shipments of our products. These or other related changes could impact our operations directly or indirectly through our customers or our supply chain. These and other potential impacts could have an adverse effect on our operations, financial position, results of operations, and cash flows.
Expectations relating to sustainability considerations expose us to potential liabilities, increased costs and reporting requirements, reputational harm and other adverse effects on our business.
Many governments, regulators, investors, employees, customers, and other stakeholders continue to focus on sustainability considerations relating to businesses, including climate change and greenhouse gas emissions, data privacy, artificial intelligence, human capital and diversity and inclusion. We make statements about our sustainability goals and initiatives through information provided on our website, press statements, and other communications, including through our Corporate Sustainability Report. Responding to these sustainability considerations and implementation of these goals and initiatives involves risks and uncertainties, including those described under “Forward-Looking Statements,” requires investments and is impacted by factors that may be outside our control. In addition, some of these parties may disagree with our goals and initiatives and their focus may change and evolve, and in some cases has changed or evolved, over time. We may also change our goals and initiatives due to a change in strategy, reduced relevance, or changing market conditions and we may take actions parties view as contrary to such goals and initiatives. Parties also may have very different views on where sustainability focus should be placed, including differing views of regulators in various jurisdictions in which we operate. Any failure, or perceived failure, by us to achieve our goals, further our initiatives, adhere to our public statements, comply with federal, state or international sustainability laws and regulations or meet evolving and varied stakeholder expectations and standards could result in legal and regulatory proceedings against us, including greenwashing or consumer protection claims, that could materially adversely affect our business, reputation, results of operations, financial condition, and stock price.
23
RISKS RELATED TO CYBERSECURITY AND PRIVACY.
We are subject to risks relating to our information technology systems and those of our third-party service providers.
We rely on information technology networks and systems to process, transmit and store electronic information, operate our business and communicate among our locations and with our customers, suppliers, and other interested parties. Many of these systems are provided to us and/or maintained on our behalf by third-party service providers pursuant to agreements that specify to varying degrees certain security and service level standards. Our information technology systems are dependent upon these providers. Such information technology systems are subject to: (i) interruption or damage from power outages; (ii) cybersecurity breaches and other types of unauthorized access and/or use; and (iii) cyberattacks in the form of computer viruses, worms, malicious computer programs, denial‑of‑service attacks and other illegal or illicit means. Cyberattack and security breach strategies and methods continue to evolve and become more sophisticated, including thorough increasing utilization of artificial intelligence technologies. In addition, because we serve the defense industry, there is an increased risk of cyberattacks, phishing attacks, and other forms of information technology threats. Accordingly, preventing intrusions and detecting successful intrusions and defending against them continues to be more difficult and requires ever-increasing vigilance.
A breach in cybersecurity on our systems or any of our third-party service providers could result in manipulation and destruction of sensitive data, cause critical systems to malfunction, be damaged or shut down and lead to disruption of our operations and production downtimes, potentially for lengthy periods of time. Theft of personal or other confidential data and sensitive proprietary information could also occur as a result of a breach in cybersecurity, exposing us to costs and liabilities associated with privacy and data security laws in the jurisdictions in which we operate. Additionally, a breach could expose us, our customers, our suppliers, and our employees to risks of misuse of such information and increase our regulatory reporting obligations. Such negative consequences of cyberattacks or security breaches could adversely affect our reputation, competitive position, business, or results of operations. The lost profits and increased costs related to cyber or other security threats or disruptions may not be fully insured against or indemnified by other means.
In addition, from time to time we may implement new technology systems or replace and/or upgrade our current information technology systems. These upgrades or replacements may not improve our productivity to the levels anticipated and may subject us to inherent costs and risks associated with implementing, replacing and updating these systems, including potential disruption of our internal control structure, substantial capital expenditures, demands on management time and other risks of delays or difficulties in transitioning to new systems or of integrating new systems into other existing systems. Our inability to prevent information technology system disruptions or to mitigate the impact of such disruptions could have an adverse effect on us.
RISKS RELATED TO OUR COMMON STOCK.
Payment of dividends may not continue in the future and our payment of dividends and stock repurchases are subject to restrictions.
Our Board of Directors has declared a cash dividend for each quarter since the second quarter of 2007. In addition, our Board of Directors has authorized a stock repurchase program. The future declaration and payment of dividends and the purchase of our shares under the repurchase program, if any, are at the discretion of the Board of Directors and will depend on a number of factors, including our financial and operating results, including the availability of surplus and/or net profits, liquidity position, anticipated cash requirements and regulatory rules. Additionally, our Revolving Credit Facility and the indentures for our outstanding Senior Notes impose limitations on our ability to pay dividends and repurchase our common shares. We can give no assurance that dividends will be declared and paid, that dividends will not be reduced or that purchases of our shares pursuant to our repurchase program will occur in the future.
Delaware law and our governing documents may impede or discourage a takeover, which could adversely affect the value of our common stock.
The provisions of Delaware law and our certificate of incorporation and bylaws may discourage a change of control of our company or deter tender offers for our common stock. We are currently subject to anti-takeover provisions under Delaware law. These anti‑takeover provisions impose various impediments to the ability of a third-party to acquire control of us. In addition, provisions of our certificate of incorporation and bylaws impose various procedural and other requirements, which could make it more difficult for stockholders to effect certain corporate actions. For example, our certificate of incorporation authorizes our Board of Directors to determine the rights, preferences and privileges and restrictions of unissued shares of preferred stock without any vote or action by our stockholders. As a result, our Board of Directors can authorize and issue shares of preferred stock with voting or conversion rights that could adversely affect the voting or other rights of holders of common stock. Our certificate of incorporation also divides our Board of Directors into three classes of directors who serve for staggered terms. A significant effect of a classified Board of Directors may be to deter hostile takeover attempts because an acquirer could experience delays in replacing a majority of directors. Moreover, stockholders are not permitted to call a special meeting.
24
RISKS RELATED TO PUBLICLY TRADED U.S. MANUFACTURING COMPANIES.
As a publicly traded U.S. manufacturing company, we are subject to a variety of other risks, each of which could adversely affect our financial position, results of operations or cash flows or the price of our common stock. These risks include but are not limited to:
Item 1B. Unresolved Staff Comments
None.
Item 1C. Cybersecurity
Risk Management and Strategy
We employ information systems to support our business. As is the case for other manufacturing companies of comparable size and scope, we, from time to time, experience attempted cyber-attacks on our information system. We also face risks associated with other potential significant failures or disruptions of our information technology networks. We utilize a risk-based, multi-layered information security approach that incorporates some of the National Institute of Standards and Technology (“NIST”) Cybersecurity Framework (“CSF”). We have adopted and implemented this approach to identify and mitigate information security risks in a manner that we believe is commercially reasonable for manufacturing companies of our size and scope.
25
A cybersecurity incident may be detected in a number of ways, including, but not limited to, through automated reporting mechanisms, network and system indicators, intrusion detection systems, employee reports, law enforcement reports, or other third-party notification.
Governance
As described above, management is actively involved in assessing and managing the Company’s material cybersecurity risks.
26
Item 2. Properties
The following table provides information regarding the location, size, and ownership of our principal production facilities as of December 31, 2025:
Location |
|
Square |
|
|
Owned or |
|
Chandler, Arizona |
|
|
98,000 |
|
|
Leased1 |
Chandler, Arizona |
|
|
103,000 |
|
|
Leased2 |
Columbia, New Jersey |
|
|
33,000 |
|
|
Owned |
Florence, Alabama |
|
|
249,000 |
|
|
Owned |
Jackson, Tennessee |
|
|
306,000 |
|
|
Owned |
Kalamazoo, Michigan |
|
|
465,000 |
|
|
Leased2 |
London, Ontario |
|
|
306,000 |
|
|
Owned |
Los Angeles, California |
|
|
174,000 |
|
|
Owned |
Newark |
|
|
1,284,000 |
|
|
Owned |
Warrick |
|
|
3,943,000 |
|
|
Owned/Leased3 |
Richland, Washington |
|
|
63,000 |
|
|
Leased4 |
Richmond, Virginia |
|
|
474,000 |
|
|
Owned |
Trentwood |
|
|
2,886,000 |
|
|
Owned |
Total |
|
|
10,384,000 |
|
|
|
Production facilities and equipment are generally in good condition and suitable for their intended uses. For additional information regarding our production facilities, see the table under Item 1. Business “Resources - Manufacturing Processes” of this Form 10-K.
Item 3. Legal Proceedings
None.
Item 4. Mine Safety Disclosures
Not applicable.
27
PART II
Item 5. Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities
Market Information
Our outstanding common stock is traded under the ticker symbol “KALU” on the Nasdaq Global Select Market.
Holders
As of February 16, 2026, there were approximately 462 holders of record of our common stock.
Stock Performance Graph
The following graph compares the cumulative total shareholder return on our common stock with: (i) the Russell 2000 Index and (ii) the S&P SmallCap 600 Materials Index. We are a component of each of these indices. The graph assumes: (i) an initial investment of $100 as of December 31, 2020 and (ii) reinvestment of all dividends. The performance graph is not necessarily indicative of the future performance of our stock price.
COMPARISON OF 5 YEAR CUMULATIVE TOTAL RETURN
Among Kaiser Aluminum Corporation, the Russell 2000 Index and
the S&P SmallCap 600 Materials Index

28
Issuer Repurchases of Equity Securities
The following table provides information regarding our repurchases of our common shares during the quarter ended December 31, 2025:
|
|
Equity Incentive Plans |
|
|
Stock Repurchase Plan |
|
||||||||||||||
|
|
Total |
|
|
Average |
|
|
Total |
|
|
Average |
|
|
Maximum |
|
|||||
October 1, 2025 - October 31, 2025 |
|
|
444 |
|
|
$ |
93.12 |
|
|
|
— |
|
|
$ |
— |
|
|
$ |
93.1 |
|
November 1, 2025 - November 30, 2025 |
|
|
475 |
|
|
|
95.53 |
|
|
|
— |
|
|
|
— |
|
|
|
93.1 |
|
December 1, 2025 - December 31, 2025 |
|
|
649 |
|
|
|
115.10 |
|
|
|
— |
|
|
|
— |
|
|
|
93.1 |
|
Total |
|
|
1,568 |
|
|
$ |
102.95 |
|
|
|
— |
|
|
$ |
— |
|
|
n/a |
|
|
Item 6. [Reserved]
29
Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations
The following discussion and analysis of our financial condition and results of operations should be read in conjunction with our consolidated financial statements and related notes included in Item 8. “Financial Statements and Supplementary Data” of this Form 10-K. For a detailed discussion of items impacting the year ended December 31, 2023, as well as a year‑to‑year comparison of our financial position and results of operations for the years ended December 31, 2024 and December 31, 2023, refer to Part II, Item 7. “Management’s Discussion and Analysis” of our Annual Report on Form 10-K for the year ended December 31, 2024 filed with the SEC on February 20, 2025.
Basis of Presentation
Effective January 1, 2025, we changed our inventory valuation methodology from LIFO to WAC. The effects of this change in accounting principle have been retrospectively applied to all periods presented with a cumulative effect adjustment reflected in the January 1, 2023 beginning retained earnings. See Note 18 of our consolidated financial statements included in Item 8. “Financial Statements and Supplementary Data” of this Form 10-K for further information. Prior period information provided in this Management’s Discussion and Analysis has been updated to reflect the retrospective application of the change in accounting principle.
Non-GAAP Financial Measures
This information contains certain non-GAAP financial measures. A non-GAAP financial measure is defined as a numerical measure of a company’s financial performance that excludes or includes amounts so as to be different than the most directly comparable measure calculated and presented in accordance with US GAAP in the statements of income, balance sheets, or statements of cash flows of the company. We have provided a reconciliation of non-GAAP financial measures to the most directly comparable financial measure in the accompanying tables. We have also provided a discussion of the reasons we believe that presentation of the non-GAAP financial measures provides useful information to investors, as well as any additional ways in which we use the non-GAAP financial measures. The non-GAAP financial measures used in the following discussions are Conversion Revenue (defined as Net Sales less the Hedged Cost of Alloyed Metal, see below in “Metal Pricing Policies” discussion), Adjusted EBITDA and ratios related thereto. These measures are presented because management uses this information to monitor and evaluate financial results and trends and believes this information to also be useful for investors.
In the discussion of operating results below, we refer to certain items as “non-run-rate items.” For purposes of such discussion, non-run-rate items are items that, while they may recur from period-to-period: (i) are particularly material to results; (ii) affect costs primarily as a result of external market factors; and (iii) may not recur in future periods if the same level of underlying performance were to occur. Non-run-rate items are part of our business and operating environment but are worthy of being highlighted for the benefit of readers of our financial statements. Our intent is to allow users of the financial statements to consider our results both in light of and separately from such items. For a reconciliation of Conversion Revenue to Net sales and Adjusted EBITDA to Net income, see below in “Results of Operations - Selected Operational and Financial Information.”
Metal Pricing Policies
A fundamental part of our business model is to remain neutral to the impact from fluctuations in the market price for aluminum and certain alloys, thereby earning profit predominantly from the conversion of aluminum into semi-fabricated mill products. We refer to this as “metal price neutrality.” We purchase primary, rolling ingot and scrap, or recycled, aluminum, our main raw material, and alloys at prices that fluctuate on a monthly basis, and our pricing policies generally allow us to pass the current month underlying index cost of aluminum and certain alloys through to our customers so that we remain neutral to metal pricing. We may also enter into firm-price customer sales agreements that specify a firm underlying metal price plus a conversion price. Firm-price sales agreements create price exposure for us, which we mitigate through hedging and related programs with an objective to remain metal price neutral. Additionally, we have certain contracts that may adjust certain alloy prices for a forward period based on an average prior period cost for such alloys. As a result, until the selling price resets, we can experience an adverse impact when alloy prices increase and a favorable impact when alloy prices decrease.
In order to allow users of our financial statements to consider the impact of aluminum and alloy cost on our Net sales, we disclose Net sales as well as Conversion Revenue, which is Net sales less the Hedged Cost of Alloyed Metal. As used in this discussion, “Hedged Cost of Alloyed Metal” is the cost of aluminum at the average MWTP plus the cost of alloying elements and any realized gains and/or losses on settled hedges related to the metal sold in the referenced period. The average MWTP of aluminum reflects the primary aluminum supply/demand dynamics in North America. For a reconciliation of Conversion Revenue to Net sales, see below in “Results of Operations - Selected Operational and Financial Information.”
30
Results of Operations
Fiscal 2025 Summary
Consolidated Selected Operational and Financial Information
The following data should be read in conjunction with our consolidated financial statements and the notes thereto included in Item 8. “Financial Statements and Supplementary Data” of this Form 10-K.
Net Sales. The following table sets forth the 2025 and 2024 shipments (in millions of pounds) and Net sales (in millions of dollars) by end market applications and the respective fluctuations.
|
|
Year Ended December 31, |
|
|
|
|
|
|
|
|
|
||||||||||||||
|
|
2025 |
|
2024 |
|
|
|
|
|
||||||||||||||||
|
|
Shipments |
|
Net sales |
|
Shipments |
|
Net sales |
|
Shipment Change |
|
% Increase (Decrease) |
|
Net sales Change |
|
% Increase (Decrease) |
|
||||||||
Aero/HS Products |
|
|
204.8 |
|
$ |
837.8 |
|
245.2 |
|
$ |
883.0 |
|
|
(40.4 |
) |
|
(16 |
%) |
$ |
(45.20 |
) |
|
(5 |
%) |
|
Packaging |
|
|
560.5 |
|
|
1,489.6 |
|
592.7 |
|
|
1,260.9 |
|
|
(32.2 |
) |
|
(5 |
%) |
|
228.7 |
|
|
18 |
% |
|
GE Products |
|
|
247.5 |
|
|
759.2 |
|
228.7 |
|
|
618.1 |
|
|
18.8 |
|
|
8 |
% |
|
141.1 |
|
|
23 |
% |
|
Automotive Extrusions |
|
|
95.4 |
|
|
286.4 |
|
101.4 |
|
|
251.9 |
|
|
(6.0 |
) |
|
(6 |
%) |
|
34.5 |
|
|
14 |
% |
|
Other Products1 |
|
— |
|
|
— |
|
4.3 |
|
|
10.1 |
|
|
(4.3 |
) |
|
(100 |
%) |
|
(10.1 |
) |
|
(100 |
%) |
||
Total |
|
|
1,108.2 |
|
$ |
3,373.0 |
|
|
1,172.3 |
|
$ |
3,024.0 |
|
|
(64.1 |
) |
|
(5 |
%) |
$ |
349.0 |
|
|
12 |
% |
The increase in Net sales reflected an increase in the average realized sales price per pound of $0.46 (18%). This benefit was partially offset by a 64.1 million pound (5%) decrease in shipment volume. The decrease in shipment volume primarily reflects the impact of a planned partial outage at our Trentwood facility in conjunction with the Phase VII capacity expansion project, destocking of plate products in the commercial aerospace portion of Aero/HS Products, and the delayed ramp up of our fourth coating line at our Warrick facility.
COGS. COGS for 2025 totaled $2,930.6 million, or 87% of Net sales, compared to $2,666.6 million, or 88% of Net sales, in 2024. The increase reflected the following (in millions of dollars):
|
|
Year Ended December 31, |
|
|
|
|
|
||||||
|
|
2025 |
|
2024 |
|
Change |
|
% Increase (Decrease) |
|
||||
Hedged cost of alloyed metal |
|
$ |
1,919.8 |
|
$ |
1,567.8 |
|
$ |
352.0 |
|
|
22 |
% |
Manufacturing costs |
|
|
694.5 |
|
|
784.2 |
|
|
(89.7 |
) |
|
(11 |
%) |
Plant overhead |
|
|
181.5 |
|
|
178.5 |
|
|
3.0 |
|
|
2 |
% |
Freight costs |
|
|
84.1 |
|
|
91.6 |
|
|
(7.5 |
) |
|
(8 |
%) |
Other cost of products sold |
|
|
50.7 |
|
|
44.5 |
|
|
6.2 |
|
|
14 |
% |
Total |
|
$ |
2,930.6 |
|
$ |
2,666.6 |
|
$ |
264.0 |
|
|
10 |
% |
31
Of the $352.0 million increase in Hedged Cost of Alloyed Metal, $437.7 million was due to an increase in underlying metal prices, partially offset by an $85.7 million decrease attributed to lower shipment volume (see above in our “Net Sales” discussion for further details). The $89.7 million decrease in manufacturing costs was primarily due to favorable metal consumption cost and lower shipment volume, partially offset primarily by lower manufacturing efficiencies associated with a planned partial outage at Trentwood for the Phase VII capacity expansion project and the commissioning and start-up of the fourth coating line at Warrick. The $7.5 million decrease in freight costs was primarily due to lower shipment volume. The $6.2 million increase in other cost of products sold was primarily driven by an increase in major maintenance costs, partially offset by a decrease in legacy environmental costs and a gain on the disposition of operating assets. See “Selected Operational and Financial Information” below for a further discussion of the comparative results of operations for 2025 and 2024.
Depreciation and Amortization. Depreciation and amortization for 2025 was $122.5 million compared to $116.4 million for 2024. The increase of $6.1 million was primarily attributable to the fourth coating line and Phase VII capacity growth initiatives being placed in service at Warrick and Trentwood, respectively.
Selling, General, Administrative, Research and Development (“SG&A and R&D”). SG&A and R&D expense totaled $129.2 million in 2025 compared to $120.8 million in 2024. The increase reflected the following (in millions of dollars), with employee costs being driven primarily by higher incentive costs:
|
|
Year Ended December 31, |
|
|
|
|
|
||||||
|
|
2025 |
|
2024 |
|
Change |
|
% Increase (Decrease) |
|
||||
Research and development costs |
|
$ |
1.4 |
|
$ |
2.2 |
|
$ |
(0.8 |
) |
|
(36 |
%) |
Employee costs |
|
|
92.4 |
|
|
83.3 |
|
|
9.1 |
|
|
11 |
% |
Other selling, general and administrative costs |
|
|
35.4 |
|
|
35.3 |
|
|
0.1 |
|
|
0 |
% |
Total |
|
$ |
129.2 |
|
$ |
120.8 |
|
$ |
8.4 |
|
|
7 |
% |
Restructuring Costs. Restructuring costs of $1.9 million and $7.6 million for the years ended December 31, 2025 and 2024, respectively, reflect the impacts of our restructuring plans. See Note 12 of Notes to Consolidated Financial Statements included in this Form 10-K for further information regarding the restructuring plans.
Other Operating Charges, Net. Other operating charges, net, of $0.4 million for the year ended December 31, 2024 represented an impairment charge on land classified as held for sale.
Interest Expense. Interest expense represents cash and non-cash interest expense incurred on our Senior Notes and our Revolving Credit Facility, net of capitalized interest. See Note 9 of Notes to Consolidated Financial Statements included in this Form 10-K for further information regarding interest expense, capitalized interest expense, and a discussion of our debt and credit facilities that were in effect during each of the years 2025 and 2024.
Other Income, Net. See Note 13 of Notes to Consolidated Financial Statements included in this Form 10-K for details.
Income Tax Provision. The income tax provision for 2025 was $37.5 million, resulting in an effective tax rate of 25.0%. The income tax provision for 2024 was $22.3 million, resulting in an effective tax rate of 25.4%. There was no material difference between the effective tax rate and the projected blended statutory tax rate for either 2025 or 2024.
32
Selected Operational and Financial Information
The following data should be read in conjunction with our consolidated financial statements and the notes thereto included in Part II, Item 8. “Financial Statements and Supplementary Data” of this Form 10-K.
The following table provides selected operational and financial information (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
Net income |
|
$ |
112.5 |
|
|
$ |
65.7 |
|
Interest expense |
|
|
50.1 |
|
|
|
43.7 |
|
Other income, net |
|
|
(11.3 |
) |
|
|
(19.5 |
) |
Income tax provision |
|
|
37.5 |
|
|
|
22.3 |
|
Depreciation and amortization |
|
|
122.5 |
|
|
|
116.4 |
|
Non-run-rate items: |
|
|
|
|
|
|
||
Restructuring costs |
|
|
1.9 |
|
|
|
7.6 |
|
Non-cash asset impairment charge |
|
|
— |
|
|
|
0.4 |
|
Environmental expenses2 |
|
|
0.3 |
|
|
|
4.4 |
|
Gain on disposition of operating property, plant and equipment |
|
|
(3.3 |
) |
|
|
— |
|
Total non-run-rate items |
|
|
(1.1 |
) |
|
|
12.4 |
|
Adjusted EBITDA3 |
|
$ |
310.2 |
|
|
$ |
241.0 |
|
Adjusted EBITDA for 2025 was $69.2 million higher than Adjusted EBITDA for 2024. Adjusted EBITDA for the year ended December 31, 2025 was impacted by: (i) improved product pricing and mix and (ii) favorable metal consumption cost. This was partially offset by: (i) lower shipment volume; (ii) lower manufacturing efficiencies primarily due to costs associated with the Trentwood Phase VII outage and startup of the fourth coating line at Warrick; (iii) higher employee and employee-related costs, including higher incentive and benefits cost; and (iv) higher major maintenance costs. See above in “Consolidated Results of Operations” for further details.
33
The following table provides our shipment and Conversion Revenue information (in millions of dollars, except shipments and Conversion Revenue per pound) by end market applications:
|
|
Year Ended December 31, |
|
|||||||||||||
|
|
2025 |
|
|
2024 |
|
||||||||||
Aero/HS Products: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Shipments (mmlbs) |
|
204.8 |
|
|
245.2 |
|
||||||||||
|
|
$ |
|
|
$ / lb |
|
|
$ |
|
|
$ / lb |
|
||||
Net sales |
|
$ |
837.8 |
|
|
$ |
4.09 |
|
|
$ |
883.0 |
|
|
$ |
3.60 |
|
Less: Hedged Cost of Alloyed Metal |
|
|
(381.2 |
) |
|
|
(1.86 |
) |
|
|
(353.5 |
) |
|
|
(1.44 |
) |
Conversion Revenue |
|
$ |
456.6 |
|
|
$ |
2.23 |
|
|
$ |
529.5 |
|
|
$ |
2.16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Packaging: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Shipments (mmlbs) |
|
560.5 |
|
|
592.7 |
|
||||||||||
|
|
$ |
|
|
$ / lb |
|
|
$ |
|
|
$ / lb |
|
||||
Net sales |
|
$ |
1,489.6 |
|
|
$ |
2.66 |
|
|
$ |
1,260.9 |
|
|
$ |
2.13 |
|
Less: Hedged Cost of Alloyed Metal |
|
|
(946.0 |
) |
|
|
(1.69 |
) |
|
|
(770.9 |
) |
|
|
(1.30 |
) |
Conversion Revenue |
|
$ |
543.6 |
|
|
$ |
0.97 |
|
|
$ |
490.0 |
|
|
$ |
0.83 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
GE Products: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Shipments (mmlbs) |
|
247.5 |
|
|
228.7 |
|
||||||||||
|
|
$ |
|
|
$ / lb |
|
|
$ |
|
|
$ / lb |
|
||||
Net sales |
|
$ |
759.2 |
|
|
$ |
3.07 |
|
|
$ |
618.1 |
|
|
$ |
2.70 |
|
Less: Hedged Cost of Alloyed Metal |
|
|
(428.4 |
) |
|
|
(1.73 |
) |
|
|
(305.3 |
) |
|
|
(1.33 |
) |
Conversion Revenue |
|
$ |
330.8 |
|
|
$ |
1.34 |
|
|
$ |
312.8 |
|
|
$ |
1.37 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Automotive Extrusions: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Shipments (mmlbs) |
|
95.4 |
|
|
101.4 |
|
||||||||||
|
|
$ |
|
|
$ / lb |
|
|
$ |
|
|
$ / lb |
|
||||
Net sales |
|
$ |
286.4 |
|
|
$ |
3.00 |
|
|
$ |
251.9 |
|
|
$ |
2.48 |
|
Less: Hedged Cost of Alloyed Metal |
|
|
(164.2 |
) |
|
|
(1.72 |
) |
|
|
(132.2 |
) |
|
|
(1.30 |
) |
Conversion Revenue |
|
$ |
122.2 |
|
|
$ |
1.28 |
|
|
$ |
119.7 |
|
|
$ |
1.18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Other Products1: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Shipments (mmlbs) |
|
— |
|
|
4.3 |
|
||||||||||
|
|
$ |
|
|
$ / lb |
|
|
$ |
|
|
$ / lb |
|
||||
Net sales |
|
$ |
— |
|
|
$ |
— |
|
|
$ |
10.1 |
|
|
$ |
2.35 |
|
Less: Hedged Cost of Alloyed Metal |
|
|
— |
|
|
|
— |
|
|
|
(5.9 |
) |
|
|
(1.37 |
) |
Conversion Revenue |
|
$ |
— |
|
|
$ |
— |
|
|
$ |
4.2 |
|
|
$ |
0.98 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
Total: |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Shipments (mmlbs) |
|
1,108.2 |
|
|
1,172.3 |
|
||||||||||
|
|
$ |
|
|
$ / lb |
|
|
$ |
|
|
$ / lb |
|
||||
Net sales |
|
$ |
3,373.0 |
|
|
$ |
3.04 |
|
|
$ |
3,024.0 |
|
|
$ |
2.58 |
|
Less: Hedged Cost of Alloyed Metal2 |
|
|
(1,919.8 |
) |
|
|
(1.73 |
) |
|
|
(1,567.8 |
) |
|
|
(1.34 |
) |
Conversion Revenue |
|
$ |
1,453.2 |
|
|
$ |
1.31 |
|
|
$ |
1,456.2 |
|
|
$ |
1.24 |
|
34
Liquidity and Capital Resources
Summary
The following table summarizes our liquidity (in millions of dollars):
|
|
As of December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
Available cash and cash equivalents |
|
$ |
7.0 |
|
|
$ |
18.4 |
|
Borrowing availability under Revolving Credit Facility, net of letters of credit1 |
|
|
540.2 |
|
|
|
553.4 |
|
Total liquidity |
|
$ |
547.2 |
|
|
$ |
571.8 |
|
We place our cash in bank deposits with high credit quality financial institutions. See Note 16 of Notes to Consolidated Financial Statements included in this Form 10-K for information regarding restricted cash at December 31, 2025.
We had $22.3 million of outstanding borrowings under our Revolving Credit Facility as of December 31, 2025, reflecting borrowings of $653.3 million and repayments of $631.0 million during the year ended December 31, 2025, and we had no outstanding borrowings under our Revolving Credit Facility during the year ended December 31, 2024. See “Sources of Liquidity” below for a further discussion of subsequent borrowing activity.
Cash Flows
The following table summarizes our cash flows from operating, investing, and financing activities (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
Total cash provided by (used in): |
|
|
|
|
|
|
||
Operating activities |
|
$ |
111.4 |
|
|
$ |
167.1 |
|
Investing activities |
|
$ |
(77.8 |
) |
|
$ |
(174.6 |
) |
Financing activities |
|
$ |
(44.6 |
) |
|
$ |
(55.3 |
) |
Cash provided by operating activities for the year ended December 31, 2025 reflected results of business activity described within “Consolidated Selected Operational and Financial Information” above, as well as the following working capital changes: (i) an increase in inventory of $125.3 million primarily driven by higher metal costs, partially offset by a reduction in total inventory pounds; (ii) an increase in trade and other receivables of $81.9 million, primarily due to an increase in metal prices in addition to the timing of collections; (iii) an increase in accounts payable of $15.1 million due to an increase in metal costs in addition to the timing of payments; (iv) an increase in accrued liabilities of $13.4 million, primarily due to timing of uncleared cash disbursements; and (v) a decrease in contract assets of $10.0 million, primarily driven by timing of customer shipments.
Cash provided by operating activities for the year ended December 31, 2024 reflected results of business activity described within “Consolidated Selected Operational and Financial Information” above, as well as the following working capital changes: (i) an increase in inventory of $50.4 million, primarily driven by higher metal costs; (ii) an increase in contract assets of $14.9 million, primarily driven by timing of customer shipments; (iii) an increase in accounts payable of $14.1 million due to an increase in metal costs in addition to the timing of payments; and (iv) an increase in trade and other receivables of $4.5 million, primarily due to an increase in metal costs in addition to the timing of collections.
See Statements of Consolidated Cash Flows included in this Form 10-K for further details on our cash flows from operating, investing, and financing activities for the years ended December 31, 2025 and December 31, 2024.
35
Sources of Liquidity
Our most significant sources of liquidity include available cash and cash equivalents, available credit under the Revolving Credit Facility, and funds generated from operations. We believe we have sufficient liquidity to fund our operations and meet our short-term and long-term obligations.
Our Revolving Credit Facility and outstanding Senior Notes have covenants that, we believe, allow us to operate our business with limited restrictions and significant flexibility for the foreseeable future. We do not believe that covenants contained in the Revolving Credit Facility are reasonably likely to limit our ability to raise additional debt or equity to satisfy our foreseeable liquidity needs during the next 12 months, should we choose to do so, nor do we believe it is likely that during the next 12 months, we will trigger the availability threshold that would require measuring and maintaining a fixed charge coverage ratio. During the fourth quarter of 2025, we entered into amendment No. 5 to our Revolving Credit Facility to, among other things, extend the maturity date to October 2030 and incorporate certain improved terms offering greater operational flexibility. See Note 9 of Notes to Consolidated Financial Statements included in this Report for further details.
At February 16, 2026, we had no outstanding borrowings under the Revolving Credit Facility after repaying borrowings of $62.4 million, including $40.1 million incurred subsequent to December 31, 2025. See Note 9 of Notes to Consolidated Financial Statements included in this Form 10-K for a description of our Revolving Credit Facility.
We engage in certain customer-based supply chain financing programs to accelerate the receipt of payment for outstanding accounts receivable from certain customers. The costs of these programs are typically reimbursed to us by the customer. Receivables transferred under these customer-based supply chain financing programs generally meet the requirements to be accounted for as sales resulting in the derecognition of such receivables from our consolidated balance sheets. Receivables involved with these customer‑based supply chain finance programs for the year ended December 31, 2025 constituted approximately 32% of our Net sales. See Note 1 and Note 13 of Notes to Consolidated Financial Statements included in this Form 10-K for further details with respect to these supply chain financing programs.
Material Cash Requirements
The discussion below summarizes our material cash requirements from significant contractual obligations, commercial commitments and off-balance sheet arrangements as of December 31, 2025.
Debt. As of December 31, 2025, we have outstanding fixed-rate notes with varying maturities for an aggregate principal amount of $1.05 billion. See Note 9 of Notes to Consolidated Financial Statements included in this Form 10-K for further details with respect to the 5.875% Senior Notes maturing in 2034 (“5.875% Senior Notes”) and the 4.50% Senior Notes maturing in 2031 (“4.50% Senior Notes”). At December 31, 2025, future interest payments associated with our outstanding notes total $380.6 million, with $48.9 million payable within 12 months. We do not believe that covenants in the indentures governing the outstanding Senior Notes are reasonably likely to limit our ability to obtain additional debt or equity financing should we choose to do so during the next 12 months.
Purchase Obligations. Cash outlays for purchase obligations consist primarily of commitments to purchase primary aluminum, recycled scrap aluminum, alloys, energy, and equipment. We have various contracts with suppliers of metals that require us to purchase minimum quantities of these metals in future years based primarily at the associated metal price at the time of payment. However, we believe the minimum required purchase quantities are lower than our current requirements for these metals. Physical delivery commitments with energy companies are in place to cover our exposure to fluctuations in utility prices and are based on fixed contractual rates and quantities. Equipment purchase obligations are based on scheduled payments to equipment manufacturers.
Leases. We have operating and finance leases for certain manufacturing facilities, warehouses, office space, equipment, and non-cancelable capital commitments. See Note 3 of Notes to Consolidated Financial Statements included in this Form 10-K for the maturity of our lease liabilities.
Deferred Compensation Plan Liability. As of December 31, 2025, we had deferred compensation plan liabilities for certain key employees, which were contingent upon investment performance, vesting and other eligibility requirements, including retirement dates. See Note 5 of Notes to Consolidated Financial Statements included in this Form 10-K for further information, including the total expense related to all benefit plans.
36
Revolving Credit Facility. We are required to pay a monthly commitment fee, calculated at a rate of either 0.20% or 0.25% per annum (depending on average revolver usage), on the unused commitments under the Revolving Credit Facility. Borrowings of $22.3 million were outstanding under our Revolving Credit Facility as of December 31, 2025. Additionally, under our Revolving Credit Facility, we issue standby letters of credit to provide financial assurance of our payment of obligations, primarily related to workers’ compensation claims. The specific timing of payments with respect to such matters is uncertain. The letters of credit generally automatically renew every 12 months and terminate when the underlying obligations no longer require assurance or upon the maturity of our Revolving Credit Facility in October 2030. See Note 9 of Notes to Consolidated Financial Statements included in this Form 10-K for additional information.
Uncertain Tax Liabilities. At December 31, 2025, we had uncertain tax positions which ultimately could result in tax payments. See Note 14 of Notes to Consolidated Financial Statements included in this Form 10-K for further information.
Pension, OPEB, and Salaried VEBA. See Note 5 of Notes to Consolidated Financial Statements included in this Form 10-K for information regarding the future net benefits we expect to pay with respect to our pension plans, OPEB, and our variable cash contributions to the Salaried VEBA. Additionally, we are required to pay $0.3 million in annual administrative fees related to the hourly VEBA that provides benefits for eligible retirees represented by certain unions and their surviving spouses and eligible dependents through September 2030.
Multiemployer Pension Plans. See Note 6 of Notes to Consolidated Financial Statements included in this Form 10-K for information regarding the future contributions we expect to make under the terms of collective bargaining agreements that cover our union-represented employees at certain facilities. Additionally, in 2027 we expect to pay a partial withdrawal liability of approximately $4.6 million resulting from the exit of our soft alloy aluminum extrusion facility located in Sherman, Texas and the corresponding cessation of ongoing contributions to the multiemployer pension plan for those former covered employees.
While we believe our available cash on hand, anticipated available borrowing capacity under the Revolving Credit Facility, and funds generated from operations will be sufficient to finance our working capital requirements, planned capital expenditures, investments, debt service obligations and other cash requirements for at least the next 12 months, and while we also believe that alternative sources of liquidity will remain available in the event we seek to add liquidity for opportunistic or other reasons in the future, our ability to fund such cash requirements will depend upon our future operating performance (which will be affected by prevailing economic conditions) and financial, business and other factors, some of which are beyond our control.
Capital Expenditures and Investments
We strive to strengthen our competitive position across our end markets through strategic capital investment aimed at increasing our capacity and expanding our manufacturing capabilities. While some of our recent capital projects have focused on further enhancing manufacturing cost efficiency, improving product quality, and promoting operational security, a significant portion over the past several years related to our investment in a fourth coating line at Warrick to increase our capacity for higher margin coated aluminum material for packaging applications and the Trentwood modernization projects, which focused on equipment upgrades throughout the process flow to reduce conversion costs, increase efficiency, and further improve our competitive cost position on all products produced at Trentwood. A significant portion of the Trentwood investment also focused on modernizing legacy equipment and the process flow for thin gauge plate to achieve KaiserSelect® quality enhancements for these Aero/HS Products and GE Products. These improvements have allowed us to gain incremental manufacturing capacity to enable future sales growth. Total capital expenditures were $136.9 million in 2025 and $180.8 million in 2024.
Our capital investment plans remain focused on supporting demand growth through capacity expansion, sustaining our operations, enhancing product quality, and increasing operating efficiencies. We anticipate total capital spending in 2026 of approximately $120.0 million to $130.0 million. We expect to continue to deploy capital thoughtfully so that investment decisions align with demand expectations in order to maximize the earnings potential of the business and maintain financial strength and flexibility.
Capital investments will be funded using cash generated from operations, available cash and cash equivalents, borrowings under the Revolving Credit Facility, and/or other third-party financing arrangements. The level of anticipated capital expenditures may be adjusted from time to time depending on our business plans, our price outlook for fabricated aluminum products, our ability to maintain adequate liquidity, and other factors. No assurance can be provided as to the timing of any such expenditures or the operational benefits expected therefrom.
37
Dividends
We have consistently paid a quarterly cash dividend since the second quarter of 2007 to holders of our common stock, including holders of restricted stock. Nevertheless, as in the past, the future declaration and payment of dividends, if any, will be at the discretion of our Board of Directors and will depend on a number of factors, including our financial and operating results, the availability of surplus and/or net profits, liquidity position, anticipated cash requirements, contractual restrictions under our Revolving Credit Facility, and the indentures for our outstanding Senior Notes or other indebtedness we may incur in the future. We can give no assurance that dividends will be declared and paid in the future.
We also pay quarterly dividend equivalents to the holders of certain restricted stock units. Holders of performance shares are not paid a quarterly dividend equivalent, but instead are entitled to receive, in connection with the issuance of underlying shares of common stock for performance shares that ultimately vest, a one-time payment equal to the dividends such holder would have received if the number of such shares of common stock so issued had been held of record by such holder from the date of grant of such performance shares through the date of such issuance.
See our Statements of Consolidated Stockholders’ Equity and Note 19 of Notes to Consolidated Financial Statements included in this Form 10-K for information regarding dividends declared during 2025 and 2024 and subsequent to December 31, 2025.
Repurchases of Common Stock
We are not obligated to repurchase any specific number of shares under our stock repurchase program. We suspended share repurchases as of March 2020. We will continue to assess share repurchases as a part of our capital allocation priorities and strategic investment opportunities identified to support further growth in our business. At December 31, 2025, $93.1 million remained authorized and available for future repurchases of common stock under our stock repurchase program. See our Statements of Consolidated Stockholders’ Equity included in this Form 10-K for information regarding minimum statutory tax withholding obligations arising during 2025 and 2024 in connection with the vesting of non-vested shares, restricted stock units, and performance shares.
Critical Accounting Estimates and Policies
Our consolidated financial statements are prepared in accordance with GAAP. In connection with the preparation of our financial statements, we are required to make assumptions and estimates about future events and apply judgments that affect the reported amounts of assets, liabilities, revenue and expenses and the related disclosures. We base our assumptions, estimates and judgments on historical experience, current trends and other factors that management believes to be relevant at the time our consolidated financial statements are prepared. On a regular basis, management reviews the accounting policies, assumptions, estimates and judgments to ensure that our financial statements are presented fairly and in accordance with GAAP. However, because future events and their effects cannot be determined with certainty, actual results could differ from our assumptions and estimates, and such differences could be material.
In addition to the accounting estimates we discuss in Note 1 of Notes to Consolidated Financial Statements included in this Form 10-K, management believes that the following accounting estimates are critical to aid in fully understanding and evaluating our reported financial results and require management’s most difficult, subjective or complex judgments, resulting from the need to make estimates about the effects of matters that are inherently uncertain. Management has reviewed these critical accounting estimates and related disclosures with the Audit Committee of our Board of Directors.
Revenue Recognition
We decide at the outset of entering into contracts with customers whether our performance obligations as specified in these contracts are satisfied over time or at a point in time. To recognize revenue over time means that we will need to synchronize revenue recognition with progress toward completion of the performance obligation. If we have determined that revenue will be recognized over time for a specific customer order, the earliest point in our production process that we will recognize revenue will be the point that the product cannot be directed to another customer. In most cases, this happens at the time we begin to mold the ingot or billet, either by flat rolling the ingot or by extruding the billet through a die. For custom alloys, we would begin recognizing revenue over time at the point the custom alloy billet is cast. Approximately 78% of our business is recognized at a point in time with the remaining 22% recognized over time.
38
We follow the input method of recognizing revenue over time. Under this approach, revenue is recognized for products in production based on the cost incurred to date plus a reasonable margin. Cost incurred to date is based on resources consumed, labor hours expended, and other costs incurred relative to the total inputs expected in order to satisfy a performance obligation. Reasonable margins are estimated using an average margin of the respective production facility producing the product. For purposes of recognizing revenue over time on products that are in work‑in-process as of the period end, we make the assumption that the average margins at the respective production facilities are reasonably close to the individual product margins that are in work‑in-process.
Although we believe that the judgments and estimates around recognizing revenue over time discussed herein are reasonable, actual results could differ and we may be exposed to losses or gains that could be material. For the portion of revenue recognized over time, a 5% change in our estimated average margins would have impacted Net income for the year ended December 31, 2025 by approximately $0.1 million.
Environmental Commitments and Contingencies
We are subject to environmental laws and regulations and may incur fines, penalties, or claims related to compliance. Based on our evaluation, we have recorded accruals primarily for solid waste disposal and soil and groundwater remediation. These accruals represent our best estimate of costs expected considering current laws, available information, and likely remediation actions.
Estimating environmental costs involves uncertainty, and actual results may differ. When a range of possible losses exists and no amount within the range is more likely, we record the minimum amount in accordance with ASC 450, Contingencies. Changes in facts, remediation plans, regulatory approvals, or technology could result in costs exceeding current accruals.
We believe our estimates are reasonable; however, actual costs could be materially higher or lower. It is reasonably possible that undiscounted costs may exceed current accruals by up to approximately $14.1 million over the remediation period. See Note 10 for additional details.
Pension and Other Postretirement and Postemployment Benefits
Our liabilities and expenses for pension and other postretirement and postemployment benefits are determined using actuarial methods and significant assumptions, including the discount rate, expected long-term rate of return (“LTRR”) on plan assets, and workforce-related factors such as salary growth, health care cost trends, retirement age, and mortality. The discount rate and expected LTRR are the most significant assumptions.
Changes in assumptions or plan provisions can materially affect obligations and expense. For example, a lower discount rate increases the present value of obligations, while a higher expected return reduces future expense. We also make variable annual contributions to the Salaried VEBA based on cash flow; the VEBA’s funding status does not affect our contribution amount. We have no control over any aspect of the Salaried VEBA plan and rely on information provided by the VEBA administrator for plan details.
A 0.25% change in the weighted average discount rate would impact the combined pension and other postretirement obligations by approximately $3.4 million as of December 31, 2025 and impact pretax earnings in 2026 by approximately $0.3 million. A 0.25% change in the expected LTRR would impact pretax earnings by about $0.2 million in 2026. See Note 5 for additional information.
New Accounting Pronouncements
For a discussion of all recently adopted and recently issued but not yet adopted accounting pronouncements, see Note 1 of Notes to Consolidated Financial Statements included in this Form 10-K.
Item 7A. Quantitative and Qualitative Disclosures About Market Risk
The following quantitative and qualitative disclosures about market risk should be read in conjunction with Note 8 and Note 11 of Notes to Consolidated Financial Statements included in this Form 10-K. Our operating results are sensitive to changes in the prices of primary aluminum, certain alloying metals, natural gas, electricity, foreign currency, and also depend to a significant degree upon the volume and mix of products sold to customers. We have historically utilized hedging transactions to lock in a specified price or range of prices for certain products which we sell or consume in our production process, and to mitigate our exposure to changes in energy prices.
39
Aluminum
In 2025 and 2024, settlements of derivative contracts were for 126.7 million pounds and 154.9 million pounds, respectively, of hedged shipments sold on pricing terms that created aluminum price risk for us. At December 31, 2025, we had derivative contracts with respect to approximately 23.9 million pounds and 0.7 million pounds to hedge sales to be made in 2026 and 2027, respectively, on pricing terms that create aluminum price risk for us.
Based on the aluminum derivative positions held by us to hedge firm-price customer sales agreements, we estimate that a $0.10/lb decrease in the LME market price of aluminum as of December 31, 2025 and December 31, 2024, with all other variables held constant, would have resulted in an unrealized mark-to-market loss of $2.5 million and $4.7 million, respectively, with corresponding changes to the net fair value of our aluminum derivative positions. In addition, we estimate that a $0.05/lb decrease in the Midwest premium for aluminum as of December 31, 2025 and December 31, 2024, with all other variables held constant, would have resulted in an unrealized mark-to-market loss of $0.8 million and $2.0 million, respectively, with corresponding changes to the net fair value of our aluminum derivative positions.
Alloying Metals
We are exposed to the risk of fluctuating prices of certain alloying metals, especially copper, zinc, and magnesium, to the extent that changes in their prices do not highly correlate with price changes for aluminum. Copper, zinc, magnesium, and certain other metals are used in our remelt operations to cast rolling ingot and extrusion billet with the proper chemistry for our products. From time to time, we enter into forward contract swaps and/or physical delivery commitments with third parties to mitigate our risk from fluctuations in the prices of these alloys. As of December 31, 2025, we had forward swap contracts with settlement dates designed to align with the timing of scheduled purchases of copper and zinc by our manufacturing facilities. We estimate that a $0.10/lb decrease in the market price of zinc and copper as of December 31, 2025 and December 31, 2024, with all other variables held constant, would have resulted in an unrealized mark-to-market loss of $0.6 million and $0.9 million, respectively, with corresponding changes to the net fair value of our zinc and copper derivative positions.
Energy
We are exposed to the risk of fluctuating prices for natural gas and electricity. We, from time to time, in the ordinary course of business, enter into hedging transactions and/or physical delivery commitments with firm prices with third parties to mitigate our risk from fluctuations in natural gas and electricity prices. We estimate that a $1.00 per mmbtu decrease in natural gas prices would have resulted in an unrealized mark-to-market loss of $3.1 million and $2.8 million as of December 31, 2025 and December 31, 2024, respectively, with corresponding changes to the net fair value of our natural gas derivative positions. We had no outstanding electricity derivative positions as of December 31, 2025 or December 31, 2024.
Foreign Currency
As of December 31, 2025, we hedged the foreign currency exchange rate risk related to certain lease transactions and equipment purchases denominated in Euros using forward swap contracts with settlement dates through July 2027. We estimate that a 10% decrease in the exchange rate of our hedged foreign currencies to U.S. dollars would have resulted in an unrealized mark-to-market loss of $0.1 million and $0.8 million as of December 31, 2025 and December 31, 2024, respectively, with corresponding changes to the net fair value of our foreign currency derivative positions.
Our primary foreign exchange exposure is the operating costs of our London, Ontario facility. We estimate that a 10% change in the Canadian dollar exchange rate as of December 31, 2025 and December 31, 2024 would have resulted in an annual operating cost impact of $2.9 million and $2.8 million, respectively.
40
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
Item 8. Financial Statements and Supplementary Data
Report of Independent Registered Public Accounting Firm (PCAOB ID: |
42 |
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Consolidated Balance Sheets |
44 |
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Statements of Consolidated Income |
45 |
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Statements of Consolidated Comprehensive Income |
46 |
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Statements of Consolidated Stockholders’ Equity |
47 |
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Statements of Consolidated Cash Flows |
48 |
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Notes to Consolidated Financial Statements |
49 |
41
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the shareholders and the Board of Directors of Kaiser Aluminum Corporation
Opinions on the Financial Statements and Internal Control over Financial Reporting
We have audited the accompanying consolidated balance sheets of Kaiser Aluminum Corporation and subsidiaries (the "Company") as of December 31, 2025 and 2024, the related consolidated statements of income, comprehensive income, stockholders' equity, and cash flows for each of the three years in the period ended December 31, 2025, and the related notes (collectively referred to as the "financial statements"). We also have audited the Company's internal control over financial reporting as of December 31, 2025, based on criteria established in Internal Control — Integrated Framework (2013) issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO).
In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of the Company as of December 31, 2025 and 2024, and the results of its operations and its cash flows for each of the three years in the period ended December 31, 2025, in conformity with accounting principles generally accepted in the United States of America. Also, in our opinion, the Company maintained, in all material respects, effective internal control over financial reporting as of December 31, 2025, based on criteria established in Internal Control — Integrated Framework (2013) issued by COSO.
Change in Accounting Principle
As discussed in Note 18 to the financial statements, in 2025 the Company elected to change its method of accounting for determining the cost of inventory for finished goods, work in process, and raw materials from the last-in, first-out (LIFO) inventory accounting method to the weighted average cost (WAC) inventory accounting method. All periods presented in the financial statements have been adjusted to reflect this change.
Basis for Opinions
The Company's management is responsible for these financial statements, for maintaining effective internal control over financial reporting, and for its assessment of the effectiveness of internal control over financial reporting, included in the accompanying Management's Annual Report on Internal Control Over Financial Reporting. Our responsibility is to express an opinion on these financial statements and an opinion on the Company's internal control over financial reporting based on our audits. We are a public accounting firm registered with the Public Company Accounting Oversight Board (United States) (PCAOB) and are required to be independent with respect to the Company in accordance with the U.S. federal securities laws and the applicable rules and regulations of the Securities and Exchange Commission and the PCAOB.
We conducted our audits in accordance with the standards of the PCAOB. Those standards require that we plan and perform the audits to obtain reasonable assurance about whether the financial statements are free of material misstatement, whether due to error or fraud, and whether effective internal control over financial reporting was maintained in all material respects.
Our audits of the financial statements included performing procedures to assess the risks of material misstatement of the financial statements, whether due to error or fraud, and performing procedures to respond to those risks. Such procedures included examining, on a test basis, evidence regarding the amounts and disclosures in the financial statements. Our audits also included evaluating the accounting principles used and significant estimates made by management, as well as evaluating the overall presentation of the financial statements. Our audit of internal control over financial reporting included obtaining an understanding of internal control over financial reporting, assessing the risk that a material weakness exists, and testing and evaluating the design and operating effectiveness of internal control based on the assessed risk. Our audits also included performing such other procedures as we considered necessary in the circumstances. We believe that our audits provide a reasonable basis for our opinions.
Definition and Limitations of Internal Control over Financial Reporting
A company's internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company's internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding
42
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM (CONTINUED)
prevention or timely detection of unauthorized acquisition, use, or disposition of the company's assets that could have a material effect on the financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
Critical Audit Matter
The critical audit matter communicated below is a matter arising from the current-period audit of the financial statements that was communicated or required to be communicated to the audit committee and that (1) relates to accounts or disclosures that are material to the financial statements and (2) involved our especially challenging, subjective, or complex judgments. The communication of critical audit matters does not alter in any way our opinion on the financial statements, taken as a whole, and we are not, by communicating the critical audit matter below, providing a separate opinion on the critical audit matter or on the accounts or disclosures to which it relates.
Revenue Recognition - Refer to Notes 1 and 17 to the financial statements
Critical Audit Matter Description
The Company recognizes revenue as it satisfies its performance obligations and transfers control of products to its customers. For products that have an alternative use and/or for which the Company does not have an enforceable right to payment (including a reasonable profit) during the production process, revenue is recognized at a point in time. For revenue recognized at a point in time, transfer of control usually occurs upon shipment or upon customer receipt of the product, depending on the shipping terms. For certain products with no alternative use and for which the Company has an enforceable right to payment (including a reasonable profit), revenue is recognized over time. For contracts recognized over time, control transfer occurs incrementally during the Company’s production process, as progress is made on fulfilling the performance obligation. The Company uses the input method of determining the progress, capturing direct costs beginning at the point that billet or cast ingot is introduced into production at either the extrusion phase or the rolling phase, respectively. For products in production, the Company recognizes revenue using estimates of the cost incurred to date plus a reasonable margin.
Contract assets represent amounts for work performed but not yet billed, including amounts related to finished goods in transit at period end.
Given the volume of contracts that are recognized over time and the complexity of the determination of over time revenue, we identified revenue for over time contracts as a critical audit matter.
How the Critical Audit Matter Was Addressed in the Audit
Our audit procedures related to revenue recognized over time included the following, among others:
- We evaluated whether revenue was properly recognized as over time according to the contract terms with the customer.
- We tested that the revenue associated with work-in-process and finished goods inventory was properly recognized at December 31, 2025.
/s/
February 19, 2026
We have served as the Company's auditor since 2002.
43
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
CONSOLIDATED BALANCE SHEETS
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As of December 31, |
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2025 |
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2024 |
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(In millions of dollars, except share |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
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$ |
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$ |
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Receivables: |
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Trade receivables, net |
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Other |
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Contract assets |
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Inventories |
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Prepaid expenses and other current assets |
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Total current assets |
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Property, plant and equipment, net |
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Operating lease assets |
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Deferred tax assets, net |
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Intangible assets, net |
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Goodwill |
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Other assets |
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Total assets |
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$ |
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$ |
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LIABILITIES AND STOCKHOLDERS’ EQUITY |
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Current liabilities: |
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Accounts payable |
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$ |
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$ |
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Accrued salaries, wages and related expenses |
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Other accrued liabilities |
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Total current liabilities |
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Long-term portion of operating lease liabilities |
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Pension and OPEB |
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Deferred tax liabilities |
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Long-term liabilities |
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Long-term debt, net |
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Total liabilities |
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Commitments and contingencies – Note 10 |
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Stockholders’ equity: |
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Preferred stock, |
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Common stock, par value $ |
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Additional paid in capital |
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Retained earnings |
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Treasury stock, at cost, |
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( |
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( |
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Accumulated other comprehensive income |
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Total stockholders’ equity |
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Total liabilities and stockholders' equity |
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$ |
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The accompanying notes to consolidated financial statements are an integral part of these statements.
44
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED INCOME
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Year Ended December 31, |
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2025 |
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2024 |
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2023 |
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(In millions of dollars, except share and per share amounts) |
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Net sales |
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$ |
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$ |
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Costs and expenses: |
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Cost of products sold, excluding depreciation and amortization |
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Depreciation and amortization |
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Selling, general, administrative, research and development |
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Restructuring costs |
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Other operating charges, net |
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— |
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Total costs and expenses |
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Operating income |
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Other (expense) income: |
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Interest expense |
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( |
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( |
) |
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( |
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Other income, net – Note 13 |
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Income before income taxes |
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Income tax provision |
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( |
) |
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( |
) |
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( |
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Net income |
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$ |
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$ |
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$ |
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Net income per common share: |
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Basic |
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$ |
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$ |
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$ |
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Diluted |
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$ |
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$ |
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$ |
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Weighted-average number of common shares outstanding (in thousands): |
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Basic |
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|
|
|
|
|
|||
Diluted |
|
|
|
|
|
|
|
|
|
|||
The accompanying notes to consolidated financial statements are an integral part of these statements.
45
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED COMPREHENSIVE INCOME
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
|
|
(In millions of dollars) |
|
|||||||||
Net income |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Other comprehensive income (loss), net of tax – Note 11: |
|
|
|
|
|
|
|
|
|
|||
Defined benefit plans |
|
|
|
|
|
|
|
|
|
|||
Cash flow hedges |
|
|
|
|
|
( |
) |
|
|
|
||
Other comprehensive income, net of tax |
|
|
|
|
|
|
|
|
|
|||
Comprehensive income |
|
$ |
|
|
$ |
|
|
$ |
|
|||
The accompanying notes to consolidated financial statements are an integral part of these statements.
46
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED STOCKHOLDERS’ EQUITY
|
|
Common |
|
|
Common |
|
|
Additional |
|
|
Retained |
|
|
Treasury |
|
|
AOCI |
|
|
Total As Adjusted1 |
|
|||||||
|
|
(In millions of dollars, except share and per share amounts) |
|
|||||||||||||||||||||||||
BALANCE, December 31, 2022 |
|
|
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
( |
) |
|
$ |
|
|
$ |
|
||||||
Cumulative effect of change in inventory valuation methodology, net of tax |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
||
Net income |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
||
Other comprehensive income, net of tax |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
||
Common shares issued (including impacts from |
|
|
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|||
Cancellation of shares to cover tax withholdings |
|
|
( |
) |
|
|
— |
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
( |
) |
Cash dividends declared2 |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
( |
) |
Amortization of unearned equity compensation |
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
||
BALANCE, December 31, 2023 |
|
|
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
( |
) |
|
$ |
|
|
$ |
|
||||||
Net income |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
||
Other comprehensive income, net of tax |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
||
Common shares issued (including impacts from |
|
|
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|||
Cancellation of shares to cover tax withholdings |
|
|
( |
) |
|
|
— |
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
( |
) |
Cash dividends declared2 |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
( |
) |
Amortization of unearned equity compensation |
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
||
BALANCE, December 31, 2024 |
|
|
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
( |
) |
|
$ |
|
|
$ |
|
||||||
Net income |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
||
Other comprehensive income, net of tax |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
||
Common shares issued (including impacts from |
|
|
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|||
Cancellation of shares to cover tax withholdings |
|
|
( |
) |
|
|
— |
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
( |
) |
Cash dividends declared2 |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
( |
) |
Amortization of unearned equity compensation |
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
||
BALANCE, December 31, 2025 |
|
|
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
( |
) |
|
$ |
|
|
$ |
|
||||||
The accompanying notes to consolidated financial statements are an integral part of these statements.
47
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED CASH FLOWS
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
|
|
(In millions of dollars) |
|
|||||||||
Cash flows from operating activities2: |
|
|
|
|
|
|
|
|
|
|||
Net income |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Adjustments to reconcile net income to net cash provided by operating activities: |
|
|
|
|
|
|
|
|
|
|||
Depreciation of property, plant and equipment |
|
|
|
|
|
|
|
|
|
|||
Amortization of definite-lived intangible assets |
|
|
|
|
|
|
|
|
|
|||
Amortization and write-off of debt issuance costs |
|
|
|
|
|
|
|
|
|
|||
Deferred income taxes |
|
|
|
|
|
|
|
|
|
|||
Non-cash equity compensation |
|
|
|
|
|
|
|
|
|
|||
Non-cash asset impairment charges3 |
|
|
|
|
|
|
|
|
— |
|
||
Gain on disposition of property, plant and equipment and asset write-offs, net |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Bad debt expense |
|
|
|
|
|
|
|
|
— |
|
||
Non-cash postretirement and postemployment defined benefit plan cost |
|
|
|
|
|
|
|
|
|
|||
Changes in operating assets and liabilities: |
|
|
|
|
|
|
|
|
|
|||
Trade and other receivables |
|
|
( |
) |
|
|
( |
) |
|
|
|
|
Contract assets |
|
|
|
|
|
( |
) |
|
|
|
||
Inventories |
|
|
( |
) |
|
|
( |
) |
|
|
|
|
Prepaid expenses and other current assets |
|
|
|
|
|
( |
) |
|
|
( |
) |
|
Accounts payable |
|
|
|
|
|
|
|
|
( |
) |
||
Accrued liabilities |
|
|
|
|
|
|
|
|
|
|||
Annual variable cash contributions to Salaried VEBA |
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
Long-term assets and liabilities, net |
|
|
( |
) |
|
|
|
|
|
( |
) |
|
Net cash provided by operating activities |
|
|
|
|
|
|
|
|
|
|||
Cash flows from investing activities2: |
|
|
|
|
|
|
|
|
|
|||
Capital expenditures |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Purchase of equity securities |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Proceeds from sale of equity securities |
|
|
|
|
|
|
|
|
|
|||
Proceeds from disposition of property, plant and equipment |
|
|
|
|
|
|
|
|
|
|||
Net cash used in investing activities |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Cash flows from financing activities2: |
|
|
|
|
|
|
|
|
|
|||
Borrowings under the Revolving Credit Facility |
|
|
|
|
|
— |
|
|
|
|
||
Repayment of borrowings under the Revolving Credit Facility |
|
|
( |
) |
|
|
— |
|
|
|
( |
) |
Issuance of |
|
|
|
|
|
— |
|
|
|
— |
|
|
Repayment of principal of |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
Cash paid for debt issuance costs |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
Repayment of finance lease |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Cancellation of shares to cover tax withholdings upon common shares issued |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Cash dividends and dividend equivalents paid |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Net cash used in financing activities |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Net (decrease) increase in cash, cash equivalents and restricted cash during the period |
|
|
( |
) |
|
|
( |
) |
|
|
|
|
Cash, cash equivalents and restricted cash at beginning of period |
|
|
|
|
|
|
|
|
|
|||
Cash, cash equivalents and restricted cash at end of period |
|
$ |
|
|
$ |
|
|
$ |
|
|||
The accompanying notes to consolidated financial statements are an integral part of these statements.
48
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
NOTES INDEX
Note 1 |
Summary of Significant Accounting Policies |
50 |
Note 2 |
Supplemental Balance Sheet Information |
55 |
Note 3 |
Leases |
56 |
Note 4 |
Goodwill and Intangible Assets |
57 |
Note 5 |
Employee Benefits |
58 |
Note 6 |
Multiemployer Pension Plans |
63 |
Note 7 |
Employee Incentive Plans |
63 |
Note 8 |
Derivatives, Hedging Programs and Other Financial Instruments |
66 |
Note 9 |
Debt and Credit Facility |
69 |
Note 10 |
Commitments and Contingencies |
70 |
Note 11 |
Accumulated Other Comprehensive Income |
72 |
Note 12 |
Restructuring |
73 |
Note 13 |
Other Income, Net |
73 |
Note 14 |
Income Tax Matters |
74 |
Note 15 |
Net Income Per Share |
78 |
Note 16 |
Supplemental Cash Flow Information |
79 |
Note 17 |
Business, Product and Geographical Area Information and Concentration of Risk |
79 |
Note 18 |
Change in Accounting Principle |
82 |
Note 19 |
Subsequent Events |
84 |
49
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. Summary of Significant Accounting Policies
In this Form 10-K, unless the context otherwise requires, references in these notes to consolidated financial statements to “Kaiser Aluminum Corporation,” “Kaiser,” “we,” “us,” “our,” “the Company” and “our Company” refer collectively to Kaiser Aluminum Corporation and its subsidiaries.
Organization and Nature of Operations. Kaiser Aluminum Corporation specializes in the production of semi-fabricated specialty aluminum mill products, such as aluminum plate and sheet, bare and coated coil and extruded and drawn products, for the following end market applications: (i) Aero/HS Products; (ii) Packaging; (iii) GE Products; and (iv) Automotive Extrusions. Our business is organized into
Principles of Consolidation and Basis of Presentation. Our consolidated financial statements include the accounts of our wholly owned subsidiaries and are prepared in accordance with GAAP and the rules and regulations of the SEC. Intercompany balances and transactions are eliminated. We have reclassified certain items in prior periods to conform to current classifications.
Use of Estimates in the Preparation of Financial Statements. The preparation of financial statements in accordance with GAAP requires the use of estimates and assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent assets and liabilities known to exist as of the date the financial statements are published and the reported amounts of revenues and expenses during the reporting period. Uncertainties with respect to such estimates and assumptions are inherent in the preparation of our consolidated financial statements; accordingly, it is possible that the actual results could differ from these estimates and assumptions, which could have a material effect on the reported amounts of our consolidated financial position and results of operations.
Fair Value Measurements. We apply the GAAP fair value hierarchy to measure certain assets and liabilities. Classification within the hierarchy is based on the lowest level input significant to the fair value measurement. We use valuation techniques that prioritize observable inputs and consider counterparty risk. Transfers between levels are assessed based on changes in inputs.
Recurring fair value measurements include derivative instruments (see Note 8) and equity investments related to our deferred compensation plan (see Note 5). Additionally, we measure at fair value once each year at December 31 the plan assets of our defined benefit pension and postretirement and postemployment plans, including the Salaried VEBA (see Note 5). In determining the fair value of the plan assets, we utilize the results of valuations supplied by the investment advisors responsible for managing the assets of each plan, which we independently review for reasonableness.
We believe that the fair values of our financial assets (accounts receivable, contract assets, current assets, accounts payable, and accrued liabilities) approximate their respective carrying values due to their short maturities and nominal credit risk. Most non-financial assets, such as inventories and long-lived assets, are not measured at fair value on a recurring basis. However, fair value may be assessed if impairment or other triggering events occur. See “Property, Plant and Equipment, Net” and “Goodwill and Intangible Assets” below for a discussion of impairment charges on long-lived physical assets. See Note 9 for the fair value of our Long-term debt, net.
Government Grants. We occasionally receive grants from state and local governments. Grants are recognized when we have reasonable assurance that we will meet the grant conditions and the funds will be received. Grants related to property, plant, and equipment reduce the carrying amount of the related asset. Grants intended to reimburse expenses already incurred or provide immediate financial support are recognized as income in the period they become receivable.
Grantor |
|
Grant |
|
Amount |
|
|
Duration |
|
Classification |
|
Indiana Economic Development Corporation |
|
IN EDGE Tax Credit |
|
$ |
|
|
|
Cost of products sold, excluding depreciation and amortization |
||
Total |
|
|
|
$ |
|
|
|
|
|
|
To be eligible to receive and keep the full amount of the IN EDGE Tax Credit, we must achieve:
Cash and Cash Equivalents. We consider short-term, highly liquid investments with original maturities of 90 days or less to be cash equivalents. Our cash equivalents primarily consist of money market deposit accounts.
50
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Restricted Cash. We maintain certain cash deposits that are pledged or held as collateral for workers’ compensation and other agreements. These amounts are classified as restricted cash (see Note 16). Restricted funds may be released to us or additional amounts may be required to be pledged in the future.
Trade Receivables and Allowance for Credit Losses. Trade receivables primarily consist of amounts billed to customers for products sold, with payment terms generally between
We have arrangements that allow us to sell certain customer trade receivables to those customers’ financial institutions without recourse. These sales are made at our discretion when the cost is lower than servicing the receivables with existing debt. After the sale, we retain no rights or obligations and do not service the receivables. Accordingly, these transactions are accounted for as sales (see Note 13).
Inventories. Inventories are stated at the lower of cost or net realizable value. Inventory costs include materials, labor, and manufacturing overhead. Abnormal costs, such as idle facility expenses, freight, handling, and spoilage, are expensed as incurred. See Note 2 for inventory components. Other inventories, consisting of operating supplies, are valued using the FIFO method.
Effective January 1, 2025, the Company changed its inventory valuation methodology for finished products, work-in-process, and raw materials from LIFO to WAC. This change is preferable because it improves the comparability of the Company’s operational results between periods by removing LIFO income or charge in a period resulting from LIFO valuation and changes to historical LIFO layers, better reflects the physical flow of goods, and simplifies the financial close process by utilizing the WAC valuation methodology for all internal and external reporting purposes. The effects of this change have been retrospectively applied to all prior periods presented. See Note 18 for additional details.
Replacement Parts. Replacement parts consist of equipment spare parts, which are valued using the FIFO method. Replacement parts are recorded within Prepaid expenses and other current assets or Other assets depending on whether the utilization of the replacement parts is expected to occur within the next 12 months.
Property, Plant and Equipment, Net. Property, plant and equipment, net, is recorded at cost and includes construction in progress (see Note 2). Interest on qualifying construction projects is capitalized (see Note 9).
Depreciation is computed using the straight-line method over estimated useful lives. Depreciable finance lease assets and leasehold improvements are amortized on a straight-line basis over the shorter of the estimated useful lives of the assets or the lease term. Depreciation expense is included in Depreciation and amortization within our Statements of Consolidated Income. The estimated useful lives are as follows:
|
|
Range |
Land improvements |
|
|
Buildings and leasehold improvements |
|
|
Machinery and equipment |
|
|
Depreciable finance lease assets |
|
We review property, plant and equipment for impairment when events indicate the carrying amount may not be recoverable, using undiscounted cash flows to assess recoverability. We regularly assess whether events and circumstances with the potential to trigger impairment have occurred and rely on a number of factors, including operating results, business plans, economic projections, and anticipated future cash flow, to make such assessments. We use an estimate of the future undiscounted cash flows of the related asset or asset group over the estimated remaining life of such asset or asset group in measuring whether the asset or asset group is recoverable.
There were
51
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Assets are classified as held for sale when actively marketed and expected to sell within 12 months. These assets are measured at the lower of carrying amount or fair value less costs to sell.
Goodwill and Intangible Assets. Goodwill is tested for impairment annually in the fourth quarter or when events indicate potential impairment. We may perform a qualitative assessment or a quantitative test. In 2025, we completed a qualitative assessment and concluded that it is not more likely than not that the fair value of any reporting unit was below its carrying amount.
Leases. We determine if an agreement contains a lease at inception. We have operating and finance leases for equipment and real estate, generally with fixed payments. Lease liabilities include options to extend or terminate when it is reasonably certain we will exercise them. Short-term leases (12 months or less) are not recorded on our Consolidated Balance Sheets. Because most leases do not provide an implicit rate, we use an incremental borrowing rate based on factors such as lease term, asset value, and our credit profile. We exclude non-lease components from lease liabilities and recognize variable lease payments as incurred. Operating lease expense is recognized on a straight-line basis over the lease term. Some equipment leases include return conditions, which we account for as residual value guarantees when probable. Our lease agreements do not contain material restrictive covenants.
Derivative Financial Instruments. We use derivative instruments to manage commodity price, energy cost, and foreign currency risks. We do not use derivatives for trading or speculative purposes. Derivatives are recorded at fair value on our Consolidated Balance Sheets. Those settling within one year are included in Prepaid expenses and other current assets or Other accrued liabilities. Derivatives settling after one year are included in Other assets or Long-term liabilities. Cash flows related to derivative instruments are classified in the Statements of Consolidated Cash Flows based on the nature of the underlying hedged item. See Note 8 for additional information.
Self-Insurance of Workers’ Compensation and Employee Healthcare Liabilities. We self-insure most workers’ compensation and employee healthcare costs and maintain insurance to limit exposure to large individual claims. Workers’ compensation liabilities include estimates for incurred but not reported claims and the ultimate cost of reported claims, based on historical experience and actuarial analysis. Accrued healthcare liabilities represent estimated unpaid medical and prescription costs provided by our plan administrators. These amounts were $
Debt Issuance and Deferred Financing Costs. Costs related to debt arrangements are capitalized and amortized over the term of the related borrowing. Amortization is included in Interest expense in our Statements of Consolidated Income. Unamortized debt issuance costs for Senior Notes are presented within Long-term debt, net on our Consolidated Balance Sheets. Unamortized deferred financing costs for the Revolving Credit Facility are presented in Other assets on our Consolidated Balance Sheets. When debt is extinguished, any remaining unamortized debt issuance or deferred financing costs are charged to Other income, net. For amendments or refinancings of the Revolving Credit Facility, such costs are written off only when the transaction is accounted for as an extinguishment; otherwise, the existing costs continue to be amortized over the term of the modified facility in accordance with ASC 470-50 (see Note 9).
Conditional Asset Retirement Obligations (“CAROs”). We have CAROs at certain manufacturing facilities, primarily related to (i) legal obligations for asbestos removal and disposal and (ii) future lease terminations. Most CAROs relate to asbestos that is contained within walls, floors, roofs, piping, or equipment insulation at older facilities. These costs would be incurred if the facilities undergo major renovation or demolition. We estimate the incremental removal and disposal costs, discount them to present value using a credit-adjusted, risk-free rate, and apply probability weighting when the timing of settlement is uncertain. See Note 10 for additional information.
Environmental Contingencies. We record environmental loss contingencies when they are probable and reasonably estimable (see Note 10). Accruals for remediation costs are generally recognized no later than the completion of the remedial feasibility study and are adjusted as new information becomes available. Future remediation costs are not discounted to their present value. Accrued environmental costs are included in Other accrued liabilities or Long-term liabilities, as appropriate (see Note 2). Environmental expenses for operating locations are included in COGS, while expenses for non-operating locations are included in SG&A and R&D in our Statements of Consolidated Income.
52
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Revenue Recognition. We recognize revenue as we satisfy performance obligations and transfer control of products to our customers. For products that have an alternative use and/or for which we do not have an enforceable right to payment (including a reasonable profit) during the production process, we recognize revenue at a point in time. For revenue recognized at a point in time, transfer of control usually occurs upon shipment or upon customer receipt of the product, depending on shipping terms. For certain products with no alternative use and where we have an enforceable right to payment (including a reasonable profit), revenue is recognized over time. For contracts recognized over time, control transfer occurs incrementally during our production process as progress is made on fulfilling the performance obligation. We use the input method of determining our progress, capturing direct costs beginning at the point that billet or cast ingot is introduced into production at either the extrusion phase or the rolling phase, respectively. We believe the input method more accurately reflects the transfer of control as it represents the best information available of work completed to date for which we have an enforceable right to payment. For products in production, we recognize revenue using estimates of the cost incurred to date plus a reasonable margin. As the duration of our contracts for accounting purposes is typically less than one year, we do not present quantitative information about the aggregate transaction price allocated to unsatisfied performance obligations at the end of the reporting period.
Contracts are generally short-term and based on customer purchase orders, although purchase orders may reference a longer term “blanket purchase order” or a “terms and conditions” agreement, both of which may span multiple years. We adjust revenue for variable consideration such as metal price adjustments, volume rebates, and sales discounts, estimated based on forecasted order data and historical payment trends for specific customers. Accounts receivable is recorded when our right to payment becomes unconditional. We do not adjust for financing components as payment terms are generally less than one year.
Contract assets represent amounts for work performed but not yet billed, including amounts related to finished goods in transit at period end.
Incremental Costs of Obtaining a Contract. We expense the costs of obtaining a contract as incurred if the amortization period of the asset that we otherwise would have recognized is one year or less. If the expected benefit exceeds one year, the costs are recorded as an asset to Other assets on our Consolidated Balance Sheets and amortized over the term of the contract.
Shipping and Handling Activities. We account for shipping and handling activities that occur after the customer has obtained control of a product as fulfillment activities (i.e., an expense) rather than as a promised service (i.e., a revenue element).
Advertising Costs. Advertising costs, which are included in SG&A and R&D, are expensed as incurred. Advertising costs for 2025, 2024, and 2023 were $
Research and Development Costs. Research and development costs, which are included in SG&A and R&D, are expensed as incurred. Research and development costs, inclusive of personnel costs, for 2025, 2024, and 2023 were $
Stock-Based Compensation. We grant stock-based compensation to executives, certain employees, and non-employee directors in the form of service-based and performance-based awards. Compensation cost is measured at grant-date fair value and recognized over the service period, generally on a straight-line basis. Forfeitures are accounted for as they occur. Service-based awards are valued using the market price of our common stock on the grant date. Performance-based awards are valued based on the type of performance condition. Market-based awards, such as those tied to total shareholder return, are valued using a Monte Carlo model. Non-market performance-based awards are valued using our stock price at grant. Holders of performance-based awards receive a one-time dividend equivalent payment when vested shares are issued. Expense for market-based awards is recognized if the service condition is met, regardless of market performance. For non-market awards, expense is adjusted quarterly based on the most probable outcome. See Note 7 for additional details.
Adoption of New Accounting Pronouncements
Income Taxes. In December 2023, the FASB issued ASU No. 2023-09 (“ASU 2023-09”), Improvements to Income Tax Disclosures. The guidance is primarily intended to improve income tax disclosure requirements by requiring (i) consistent categories and greater disaggregation of information in the rate reconciliation and (ii) the disaggregation of income taxes paid by jurisdiction. The guidance makes several other changes to the income tax disclosure requirements. The amendments in ASU 2023-09 are effective for fiscal years beginning after December 15, 2024, with early adoption permitted, and is required to be applied prospectively with the option of retrospective application. We
53
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Credit Losses for Accounts Receivable and Contract Assets. In July 2025, the FASB issued ASU No. 2025-05 (“ASU 2025-05”), Financial Instruments - Credit Losses (Topic 326): Measurement of Credit Losses for Accounts Receivable and Contract Assets, which provides entities with a practical expedient to simplify the estimation of expected credit losses by assuming that the current conditions as of the balance sheet date will not change for the remaining life of the asset. We
Accounting Pronouncements Issued But Not Yet Adopted
Disclosure Improvements. In October 2023, the Financial Accounting Standards Board (“FASB”) issued ASU No. 2023-06 (“ASU 2023-06”), Codification Amendments in Response to the SEC’s Disclosure Update and Simplification Initiative. The guidance amends GAAP to reflect updates and simplifications to certain disclosure requirements referred to the FASB by the SEC. The amendments in ASU 2023-06 will become effective on the date which the SEC’s removal of the related disclosure becomes effective. If by June 30, 2027, the SEC does not remove the related disclosure, the pending amendment will be removed from ASC 2023-06 and it will not be effective. Adoption of ASU 2023-06 is expected to modify the disclosure and presentation requirements only and is not expected to have a material impact on our consolidated financial statements.
Disaggregation of Income Statement Expenses. In November 2024, the FASB issued ASU No. 2024-03 (“ASU 2024-03”), Disaggregation of Income Statement Expenses. The guidance requires additional, disaggregated disclosure about certain income statement expense line items. The amendments in ASU 2024-03 are effective for annual reporting periods beginning after December 15, 2026 and interim reporting periods beginning after December 15, 2027, with early adoption permitted, and is required to be applied prospectively with the option of retrospective application. We plan to adopt the provisions of ASU 2024-03 prospectively in the fourth quarter of fiscal 2027 and continue to evaluate the disclosure requirements related to the new standard.
Accounting for Internal-Use Software. In September 2025, the FASB issued ASU No. 2025-06 (“ASU 2025-06”), Intangibles - Goodwill and Other - Internal-Use Software (Subtopic 350-40): Targeted Improvements to the Accounting for Internal-Use Software, which improves the operability of the guidance by removing all references to software development stages so that the guidance is neutral to different software development methods. ASU 2025-06 is effective for fiscal years beginning after December 15, 2027 and interim reporting periods within those annual reporting periods, with early adoption permitted as of the beginning of the annual reporting period. The amendments may be applied by using a prospective transition approach, a retrospective transition approach, or a modified transition approach based on the status of the project and whether software costs were capitalized before the date of adoption. We are currently evaluating the impact of this pronouncement on our consolidated financial statements.
Hedge Accounting Improvements. In November 2025, the FASB issued ASU No. 2025-09 (“ASU 2025-09”), Derivatives and Hedging (Topic 815): Hedge Accounting Improvements. The guidance introduces targeted refinements intended to improve the operability of hedge accounting and better align financial reporting with risk management activities, including greater flexibility in hedge designation and clarifications for certain instruments. ASU 2025-09 is effective for fiscal years beginning after December 15, 2026, with early adoption permitted. We are currently evaluating the impact of this pronouncement on our consolidated financial statements.
Government Grants. In December 2025, the FASB issued ASU No. 2025-10 (“ASU 2025-10”), Government Grants (Topic 832): Accounting for Government Grants Received by Business Entities, to establish authoritative guidance on the accounting for government grants received by business entities. ASU 2025-10 is effective for fiscal years beginning after December 15, 2028, with early adoption permitted, and is required to be applied using a modified prospective, modified retrospective, or full retrospective transition method. We are currently evaluating the impact of this pronouncement on our consolidated financial statements.
Interim Reporting Narrow-Scope Improvements. In December 2025, the FASB issued ASU No. 2025-11 (“ASU 2025-11”), Interim Reporting (Topic 270): Narrow-Scope Improvements, which clarifies the scope, form and content, and required disclosures in interim financial statements prepared under GAAP. ASU 2025-11 enhances guidance for entities that issue condensed interim statements and reinstates a principles-based requirement to disclose material events since the last annual period. ASU 2025-11 is effective for interim periods in fiscal years beginning after December 15, 2027, with early adoption permitted and retrospective application optional. We are currently evaluating the impact of this standard on our consolidated financial statements.
54
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
2. Supplemental Balance Sheet Information
|
|
As of December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
|
|
(In millions of dollars) |
|
|||||
Trade Receivables, Net |
|
|
|
|
|
|
||
Billed trade receivables |
|
$ |
|
|
$ |
|
||
Allowance for doubtful receivables |
|
|
( |
) |
|
|
( |
) |
Trade receivables, net |
|
$ |
|
|
$ |
|
||
|
|
|
|
|
|
|
||
Inventories |
|
|
|
|
|
|
||
Finished products |
|
$ |
|
|
$ |
|
||
Work-in-process |
|
|
|
|
|
|
||
Raw materials |
|
|
|
|
|
|
||
Operating supplies |
|
|
|
|
|
|
||
Inventories |
|
$ |
|
|
$ |
|
||
|
|
|
|
|
|
|
||
Property, Plant and Equipment, Net |
|
|
|
|
|
|
||
Land and improvements |
|
$ |
|
|
$ |
|
||
Buildings and leasehold improvements |
|
|
|
|
|
|
||
Machinery and equipment2 |
|
|
|
|
|
|
||
Construction in progress |
|
|
|
|
|
|
||
Property, plant and equipment, gross |
|
|
|
|
|
|
||
Accumulated depreciation and amortization |
|
|
( |
) |
|
|
( |
) |
Land held for sale |
|
|
|
|
|
|
||
Property, plant and equipment, net |
|
$ |
|
|
$ |
|
||
|
|
|
|
|
|
|
||
Other Assets |
|
|
|
|
|
|
||
Assets to be conveyed associated with Warrick acquisition2 |
|
$ |
|
|
$ |
|
||
Restricted cash – Note 16 |
|
|
|
|
|
|
||
Long-term replacement parts |
|
|
|
|
|
|
||
Net assets of Salaried VEBA – Note 5 |
|
|
|
|
|
— |
|
|
Other |
|
|
|
|
|
|
||
Other assets |
|
$ |
|
|
$ |
|
||
. |
|
|
|
|
|
|
||
Other Accrued Liabilities |
|
|
|
|
|
|
||
Uncleared cash disbursements |
|
$ |
|
|
$ |
|
||
Accrued income taxes and other taxes payable |
|
|
|
|
|
|
||
Accrued annual contribution to Salaried VEBA – Note 5 |
|
|
|
|
|
|
||
Accrued interest |
|
|
|
|
|
|
||
Current operating lease liabilities – Note 3 |
|
|
|
|
|
|
||
Current finance lease liabilities – Note 3 |
|
|
|
|
|
|
||
Current deferred compensation plan liabilities – Note 5 |
|
|
|
|
|
|
||
Other – Note 8 |
|
|
|
|
|
|
||
Other accrued liabilities |
|
$ |
|
|
$ |
|
||
|
|
|
|
|
|
|
||
Long-Term Liabilities |
|
|
|
|
|
|
||
Workers' compensation accrual |
|
$ |
|
|
$ |
|
||
Long-term environmental accrual – Note 10 |
|
|
|
|
|
|
||
Other long-term liabilities |
|
|
|
|
|
|
||
Long-term liabilities |
|
$ |
|
|
$ |
|
||
55
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
3. Leases
The following table summarizes key finance and operating lease terms and discount rates:
|
|
As of December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
Weighted-average remaining lease term (in years): |
|
|
|
|
|
|
||
Finance leases |
|
|
|
|
|
|
||
Operating leases |
|
|
|
|
|
|
||
Weighted-average discount rate: |
|
|
|
|
|
|
||
Finance leases |
|
|
% |
|
|
% |
||
Operating leases |
|
|
% |
|
|
% |
||
The following table summarizes the classification of lease assets and lease liabilities on our Consolidated Balance Sheets (in millions of dollars):
|
|
|
|
As of December 31, |
|
|||||
Description |
|
Classification |
|
2025 |
|
|
2024 |
|
||
Operating lease assets |
|
Operating lease assets |
|
$ |
|
|
$ |
|
||
Finance lease assets |
|
Property, plant and equipment, net |
|
$ |
|
|
$ |
|
||
|
|
|
|
|
|
|
|
|
||
Current operating lease liabilities |
|
Other accrued liabilities |
|
$ |
|
|
$ |
|
||
Non-current operating lease liabilities |
|
Long-term portion of operating lease liabilities |
|
$ |
|
|
$ |
|
||
Total operating lease liabilities |
|
|
|
$ |
|
|
$ |
|
||
|
|
|
|
|
|
|
|
|
||
Current finance lease liabilities |
|
Other accrued liabilities |
|
$ |
|
|
$ |
|
||
Non-current finance lease liabilities |
|
Long-term liabilities |
|
$ |
|
|
$ |
|
||
Total finance lease liabilities |
|
|
|
$ |
|
|
$ |
|
||
The following table summarizes the components of lease cost in our Statements of Consolidated Income (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Operating lease cost |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Short-term lease cost |
|
|
|
|
|
|
|
|
|
|||
Finance lease cost: |
|
|
|
|
|
|
|
|
|
|||
Amortization of leased assets |
|
|
|
|
|
|
|
|
|
|||
Interest on lease liabilities |
|
|
|
|
|
|
|
|
|
|||
Total lease cost |
|
$ |
|
|
$ |
|
|
$ |
|
|||
56
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The following table presents the maturity of our lease liabilities as of December 31, 2025 (in millions of dollars):
|
|
Finance Leases |
|
|
Operating Leases |
|
||
2026 |
|
$ |
|
|
$ |
|
||
2027 |
|
|
|
|
|
|
||
2028 |
|
|
|
|
|
|
||
2029 |
|
|
|
|
|
|
||
2030 |
|
|
|
|
|
|
||
Thereafter |
|
|
|
|
|
|
||
Total minimum lease payments |
|
$ |
|
|
$ |
|
||
Less: interest |
|
|
( |
) |
|
|
( |
) |
Present value |
|
$ |
|
|
$ |
|
||
4. Goodwill and Intangible Assets
Goodwill. We identified
The following table presents the changes in the carrying value of our goodwill (in millions of dollars):
|
|
As of December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
Gross carrying value1 |
|
$ |
|
|
$ |
|
||
Accumulated impairment loss1 |
|
|
( |
) |
|
|
( |
) |
Net carrying value |
|
$ |
|
|
$ |
|
||
Intangible Assets.
|
|
Gross |
|
|
Accumulated |
|
|
Intangible |
|
|||
As of December 31, 2025 |
|
|
|
|
|
|
|
|
|
|||
Customer relationships |
|
$ |
|
|
$ |
( |
) |
|
$ |
|
||
Trade name |
|
|
|
|
|
( |
) |
|
|
|
||
Favorable lease contracts |
|
|
|
|
|
( |
) |
|
|
|
||
Total |
|
$ |
|
|
$ |
( |
) |
|
$ |
|
||
As of December 31, 2024 |
|
|
|
|
|
|
|
|
|
|||
Customer relationships |
|
$ |
|
|
$ |
( |
) |
|
$ |
|
||
Trade name |
|
|
|
|
|
( |
) |
|
|
|
||
Non-compete agreement |
|
|
|
|
|
( |
) |
|
|
— |
|
|
Favorable lease contracts |
|
|
|
|
|
( |
) |
|
|
|
||
Total |
|
$ |
|
|
$ |
( |
) |
|
$ |
|
||
We identified
57
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Amortization expense relating to definite-lived intangible assets was $
2026 |
|
$ |
|
|
2027 |
|
|
|
|
2028 |
|
|
|
|
2029 |
|
|
|
|
2030 |
|
|
|
|
Thereafter |
|
|
|
|
Total |
|
$ |
|
5. Employee Benefits
Defined Contribution Plans
We sponsor defined contribution savings plans for certain hourly and salaried employees. Employees may contribute a portion of their compensation to the plans, and we match a specified percentage of these contributions in equivalent form of the investments elected by the employee. In addition, we make fixed annual contributions for certain hourly and salaried employees in varying amounts depending on hire date.
Deferred Compensation Plan
We sponsor a non-qualified, unfunded, unsecured plan of deferred compensation for certain employees who would otherwise suffer a loss of benefits under our defined contribution plan as a result of the limitations imposed by the Internal Revenue Code of 1986. Despite the plan being an unfunded plan, we make an annual contribution to a rabbi trust to fulfill future funding obligations, as contemplated by the terms of the plan. The assets in the trust are held in various investment funds at certain registered investment companies (see discussion below in “Fair Value of Plan Assets”) and are at all times subject to the claims of our general creditors. No participant has a claim to any assets of the trust; however, participants are eligible to receive distributions from the trust subject to vesting and other eligibility requirements. Offsetting liabilities relating to the deferred compensation plan are included within Other accrued liabilities and Long-term liabilities. Assets in the trust are accounted for as equity investments with changes in fair value recorded within Other income, net (see Note 13).
Other Benefits
We provide other benefits for certain members of senior management, including certain of our named executive officers, related to terminations of employment in specified circumstances, including in connection with a change in control, by us without cause and by the executive officer with good reason.
Defined Benefit Plans
Pension. We sponsor defined benefit pension plans for certain hourly bargaining unit employees and salaried employees. Pension benefits generally depend on length of service, job grade, and remuneration. Substantially all benefits are paid through pension trusts that are sufficiently funded to ensure that all plans can pay benefits to retirees as they become due. We use a December 31 measurement date for our pension plans.
OPEB. We sponsor an OPEB plan covering certain eligible retirees. Generally, the medical plans are unfunded and pay a percentage of medical expenses, reduced by deductibles and other coverage. Life insurance benefits are generally provided by insurance contracts. We use a December 31 measurement date for our OPEB plan.
Salaried VEBA Postretirement Obligation. Certain retirees who retired prior to 2004 and certain employees who were hired prior to February 2002 and have subsequently retired or will retire with the requisite age and service, along with their surviving spouses and eligible dependents, are eligible to participate in a Salaried VEBA. The accumulated postretirement benefit obligation (“APBO”) for the Salaried VEBA was computed based on the level of benefits being provided. Since the Salaried VEBA pays out a fixed annual amount to its participants, no future cost trend rate increase was assumed in computing the APBO for the Salaried VEBA.
58
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
We have an ongoing obligation with no express termination date to make variable cash contributions up to a maximum of $
Key Assumptions. The following table presents the weighted average assumptions used to determine benefit obligations:
|
|
Pension Plans1 |
|
|
OPEB |
|
|
Salaried VEBA |
|
|||||||||||||||
|
|
As of December 31, |
|
|
As of December 31, |
|
|
As of December 31, |
|
|||||||||||||||
|
|
2025 |
|
|
2024 |
|
|
2025 |
|
|
2024 |
|
|
2025 |
|
|
2024 |
|
||||||
Discount rate |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
||||||
Rate of compensation increase |
|
|
% |
|
|
% |
|
|
— |
% |
|
|
— |
% |
|
|
— |
% |
|
|
— |
% |
||
In measuring the benefit obligation under our OPEB plan, we estimate a healthcare cost trend rate representing the annual rates of change in the costs of the healthcare benefits currently provided. The 2025 actuarial valuation assumed an
The following table presents the weighted average assumptions used to determine net periodic postretirement and postemployment benefit cost:
|
|
Pension Plans1 |
|
|
OPEB |
|
|
Salaried VEBA |
|
|||||||||||||||||||||||||||
|
|
Year Ended December 31, |
|
|
Year Ended December 31, |
|
|
Year Ended December 31, |
|
|||||||||||||||||||||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||||||||
Discount rate |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|
|
% |
|||||||||
Expected long-term return on plan assets2 |
|
|
% |
|
|
% |
|
|
% |
|
|
— |
% |
|
|
— |
% |
|
|
— |
% |
|
|
% |
|
|
% |
|
|
% |
||||||
Rate of compensation increase |
|
|
% |
|
|
% |
|
|
% |
|
|
— |
% |
|
|
— |
% |
|
|
— |
% |
|
|
— |
% |
|
|
— |
% |
|
|
— |
% |
|||
59
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Benefit Obligations and Funded Status.
|
|
Pension Plans |
|
|
OPEB |
|
|
Salaried VEBA |
|
|||||||||||||||
|
|
As of December 31, |
|
|
As of December 31, |
|
|
As of December 31, |
|
|||||||||||||||
|
|
2025 |
|
|
2024 |
|
|
2025 |
|
|
2024 |
|
|
2025 |
|
|
2024 |
|
||||||
Change in benefit obligation: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Obligation at beginning of year |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
||||||
Foreign currency translation loss (gain) |
|
|
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
Service cost |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
||||
Interest cost |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Prior service cost1 |
|
|
— |
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
— |
|
||
Actuarial loss (gain)2 |
|
|
|
|
|
( |
) |
|
|
|
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
||
Plan participants contributions |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
||||
Benefits paid |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Settlements3 |
|
|
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
Obligation at end of year4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Change in plan assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Fair market value of plan assets at beginning of year |
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
||||
Foreign currency translation gain |
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
||
Actual return on assets |
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
||||
Plan participants contributions |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
||||
Company contributions |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Benefits paid |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Settlements3 |
|
|
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
Fair market value of plan assets at end of year |
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
||||
Net funded status |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
|
|
$ |
— |
|
|
Amounts recognized on our Consolidated Balance Sheets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Other assets |
|
$ |
|
|
$ |
|
|
$ |
— |
|
|
$ |
— |
|
|
$ |
|
|
$ |
— |
|
|||
Accrued salaries, wages and related expenses |
|
|
— |
|
|
|
— |
|
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
Pension and OPEB |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
Total |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
|
|
$ |
— |
|
|
Cumulative gain (loss) recognized in AOCI: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Accumulated net actuarial gain |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
||||||
Prior service cost |
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
( |
) |
|
|
( |
) |
Total |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
( |
) |
|||
60
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The accumulated benefit obligation for the pension plans was $
The following table presents the net benefits expected to be paid (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||||||||||||||
|
|
2026 |
|
|
2027 |
|
|
2028 |
|
|
2029 |
|
|
2030 |
|
|
2031-2035 |
|
||||||
Pension benefit payments |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
||||||
Salaried VEBA benefit payments1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
OPEB payments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Total |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
||||||
Plan Assets. The fundamental goal underlying our pension plan investment policy is to ensure that the assets of the plans are invested in a prudent manner to earn a long-term rate of return sufficient to meet the benefit obligations as they come due. Risk management practices include diversification across asset classes and periodic rebalancing toward established asset allocation targets. Our investment policy permits variances from the targets within certain parameters.
The following table presents the weighted-average target and actual asset class allocations for our pension plans:
Asset class |
|
2025 Target allocation |
|
As of December 31, 2025 |
Equities |
|
|
||
Fixed income |
|
|
||
Real estate investments |
|
|
Fair Value of Plan Assets. The plan assets of our pension plans and the Salaried VEBA are measured annually on December 31 and reflected in our Consolidated Balance Sheets at fair value. In determining the fair value of the plan assets at an annual period end, we utilize primarily the results of valuations supplied by the investment advisors responsible for managing the assets of each plan, which we independently review for reasonableness. With respect to the Salaried VEBA, the investment advisors providing the valuations are engaged by the Salaried VEBA trustees.
Certain plan assets are valued based upon unadjusted quoted market prices in active markets that are accessible at the measurement date for identical, unrestricted assets (e.g., liquid securities listed on an exchange). Such assets are classified within Level 1 of the fair value hierarchy.
The following table presents the fair value of plan assets at December 31, 2025 and 2024, classified under the appropriate level of the fair value hierarchy (in millions of dollars):
|
|
December 31, 2025 |
|
|
December 31, 2024 |
|
|
||
Plan Assets in the Fair Value Hierarchy: |
|
Level 1 |
|
|
|||||
Salaried VEBA – Equity investment funds in registered investment companies1 |
|
$ |
|
|
$ |
|
|
||
Salaried VEBA – Fixed income investment funds in registered investment companies2 |
|
|
|
|
|
|
|
||
Salaried VEBA – Cash and money market investments |
|
|
|
|
|
|
|
||
Pension plans – Diversified investment funds in pooled separate accounts3 |
|
|
|
|
|
|
|
||
Pension plans – Fixed income investment funds in registered investment companies2 |
|
|
|
|
|
|
|
||
Pension plans – Diversified investment funds in registered investment companies4 |
|
|
|
|
|
|
|
||
Deferred compensation program – Diversified investment funds in registered investment companies4 |
|
|
|
|
|
|
|
||
Total plan assets in the fair value hierarchy |
|
$ |
|
|
$ |
|
|
||
61
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The following table presents the total expense related to all benefit plans (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Defined contribution plans1 |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Deferred compensation plan2 |
|
|
|
|
|
|
|
|
|
|||
Multiemployer pension plans1,3 |
|
|
|
|
|
|
|
|
|
|||
Net periodic postretirement and postemployment benefit cost relating to defined benefit plans4 |
|
|
|
|
|
|
|
|
|
|||
Total |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Components of Net Periodic Postretirement and Postemployment Benefit Cost.
|
|
Pension Plans |
|
|
OPEB |
|
|
Salaried VEBA |
|
|||||||||||||||||||||||||||
|
|
Year Ended December 31, |
|
|
Year Ended December 31, |
|
|
Year Ended December 31, |
|
|||||||||||||||||||||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||||||||
Service cost |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
— |
|
|
$ |
— |
|
|
$ |
— |
|
||||||
Interest cost |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||
Expected return on plan assets |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Amortization of prior service cost1 |
|
|
|
|
|
|
|
|
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
|
|
|
||||||
Amortization of net actuarial gain |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
Settlement gain recognized |
|
|
|
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
Total net periodic postretirement and postemployment benefit cost |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
|
|||||||||
62
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
6. Multiemployer Pension Plans
Overview. We contribute to multiemployer defined benefit pension plans under the terms of collective bargaining agreements that cover our union-represented employees at certain facilities. At December 31, 2025, approximately
The risks of participating in these multiemployer plans are different from single-employer plans in the following aspects:
The following table presents information about multiemployer pension plans in which we participate:
|
|
|
|
Pension |
|
FIP/RP Status |
|
Contributions of |
|
|
|
|
|
|
|
|||||||||||
|
|
Employer |
|
Protection Act |
|
Pending/ |
|
the Company |
|
|
Surcharge |
|
Expiration Date |
|||||||||||||
|
|
Identification |
|
Zone Status1 |
|
Implemented |
|
Year Ended December 31, |
|
|
Imposed |
|
of Collective- |
|||||||||||||
Pension Fund |
|
Number |
|
2025 |
|
2024 |
|
in 2025² |
|
2025 |
|
|
2024 |
|
|
2023 |
|
|
in 2025 |
|
Bargaining Agreements |
|||||
|
|
|
|
|
|
|
|
|
|
(in millions of dollars) |
|
|
|
|
|
|
|
|||||||||
USW3 |
|
|
|
|
|
$ |
|
|
$ |
|
|
$ |
|
|
|
Mar 2026 - Sep 2030 |
||||||||||
Other Funds4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
|
$ |
|
|
|
|
|
|
|
|||
We were not listed in any of the plans’ Forms 5500 as providing more than
7. Employee Incentive Plans
Short-Term Incentive Plans (“STI Plans”)
We have annual short-term incentive compensation plans for senior management and certain other employees payable at our election in cash, shares of common stock, or a combination of cash and shares of common stock. Amounts earned under STI Plans are based on our Adjusted EBITDA, modified for certain safety, quality, delivery, cost, and individual performance factors. The Adjusted EBITDA targets are determined based on our board approved business plans. Most of our production facilities have similar programs for both hourly and salaried employees. In addition, we have discretionary bonus programs that allow for management to incentivize employees based on performance. As of December 31, 2025, we had a liability of $
63
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Long-Term Incentive Programs (“LTI Programs”)
General. Executive officers and other key employees of the Company, as well as non-employee directors of the Company, are eligible to participate in the Kaiser Aluminum Corporation 2021 Equity and Incentive Compensation Plan, as amended and restated (“2021 Plan”). The 2021 Plan was initially approved by stockholders on June 3, 2021, amended and restated on June 11, 2024 and replaced and succeeded, in its entirety, the Kaiser Aluminum Corporation Amended and Restated 2016 Equity and Performance Incentive Plan, except with regard to awards previously granted thereunder that continued to be outstanding. At December 31, 2025,
Non-Vested Common Shares and Restricted Stock Units. We grant non-vested common shares (“RSAs”) to our non-employee directors and restricted stock units (“RSUs”) to our executive officers and other key employees. The RSAs and RSUs have similar rights and each RSU that becomes vested entitles the recipient to receive
The following table summarizes activity relating to RSAs and RSUs for the year ended December 31, 2025:
|
|
Shares |
|
|
Weighted- |
|
||
Outstanding at December 31, 2024 |
|
|
|
|
$ |
|
||
Granted |
|
|
|
|
|
|
||
Vested |
|
|
( |
) |
|
|
|
|
Forfeited |
|
|
( |
) |
|
|
|
|
Outstanding at December 31, 2025 |
|
|
|
|
$ |
|
||
Performance Shares. We grant performance shares to executive officers and other key employees that vest upon the achievement of specified market or internal performance goals. Performance goals can include: (i) our achieving a total shareholder return (“TSR”) compared to the TSR of a specified group of peer companies over a
The following table presents the weighted average inputs and assumptions used in the Monte Carlo simulations to calculate the fair value at the grant date of our TSR-Based Performance Shares:
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Grant date fair value (in whole dollars) |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Grant date stock price (in whole dollars) |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Expected volatility of Kaiser Aluminum1 |
|
|
% |
|
|
% |
|
|
% |
|||
Expected volatility of peer companies1 |
|
|
% |
|
|
% |
|
|
% |
|||
Risk-free interest rate |
|
|
% |
|
|
% |
|
|
% |
|||
Dividend yield |
|
|
% |
|
|
% |
|
|
% |
|||
64
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The following table summarizes activity relating to performance shares for the year ended December 31, 2025:
|
|
Shares |
|
|
Weighted- |
|
||
Outstanding at December 31, 2024 |
|
|
|
|
$ |
|
||
Granted1 |
|
|
|
|
|
|
||
Vested |
|
|
( |
) |
|
|
|
|
Forfeited1 |
|
|
( |
) |
|
|
|
|
Canceled1 |
|
|
( |
) |
|
|
|
|
Outstanding at December 31, 2025 |
|
|
|
|
$ |
|
||
Non-Cash Compensation Expense. Non-cash compensation expense is primarily included in SG&A and R&D. The following table presents non-cash compensation expense by type of award under LTI Programs (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
RSAs and RSUs |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Performance shares |
|
|
|
|
|
|
|
|
|
|||
Total non-cash compensation expense |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Recognized tax benefits relating to the non-cash compensation expense presented in the table above were $
The aggregate fair value of awards that vested was $
Unrecognized Gross Compensation Cost Data. The following table presents unrecognized gross compensation costs and the expected period over which the remaining gross compensation costs will be recognized by type of award as of December 31, 2025:
|
|
Unrecognized Gross Compensation Costs |
|
|
Expected Period |
|
||
RSAs and RSUs |
|
$ |
|
|
|
|
||
Performance shares |
|
$ |
|
|
|
|
||
The following table presents the weighted-average grant-date fair value per share for shares granted by type of award (in whole dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
RSAs and RSUs |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Performance shares |
|
$ |
|
|
$ |
|
|
$ |
|
|||
65
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
We withhold common shares to satisfy minimum statutory tax withholding obligations arising in connection with the vesting of awards granted to our executive officers and other key employees. We cancel any such shares withheld on the applicable vesting dates or earlier dates when service requirements are satisfied, which correspond to the times at which income to the participant is recognized. When we withhold these common shares, we are required to remit to the appropriate taxing authorities the fair value of the shares withheld as of the vesting date. The withholding of common shares by us could be deemed a purchase of the common shares. See Statements of Consolidated Stockholders’ Equity for details on cancellation of shares to cover tax withholdings upon common shares issued.
8. Derivatives, Hedging Programs and Other Financial Instruments
Overview
We utilize derivative instruments to manage exposure to: (i) metal price risk related to aluminum and certain alloys used as raw material for our fabrication operations; (ii) energy price risk related to natural gas and electricity used in our production processes; and (iii) foreign currency exchange rate risk related to certain equipment and service agreements. We do not use derivative financial instruments for trading or other speculative purposes. Hedging transactions are executed centrally on behalf of all of our operations to minimize transaction costs, monitor consolidated net exposures, and allow for increased responsiveness to changes in market factors.
Our derivative activities are overseen by a committee (“Hedging Committee”), which is composed of our Chief Executive Officer, Chief Financial Officer, Chief Accounting Officer, Treasurer, Executive Vice President – Manufacturing, and other officers and employees selected by the Chief Executive Officer. The Hedging Committee meets regularly to review commodity price exposure, derivative positions, and strategy. Management reviews the scope of the Hedging Committee’s activities with our Board of Directors.
We are exposed to counterparty credit risk on all of our derivative instruments, which we manage by monitoring the credit quality of our counterparties and allocating our hedging positions among multiple counterparties to limit exposure to any single entity. Our counterparties are major investment grade financial institutions or trading companies, and our hedging transactions are governed by negotiated International Swaps and Derivatives Association Master Agreements, which generally require collateral to be posted by our counterparties above specified credit thresholds which may adjust up or down, based on changes in counterparty credit ratings. As a result, we believe the risk of loss is remote and contained. The aggregate fair value of our derivative instruments that were in a net liability position was $
In addition, our firm-price customer sales commitments create incremental customer credit risk related to metal price movements. Under certain circumstances, we mitigate this risk by periodically requiring cash collateral to be posted by our customers, which we classify as deferred revenue and include as a component of Other accrued liabilities. We had
The above described derivative instruments are typically designated as cash flow hedges. Unrealized gains and losses associated with our cash flow hedges are deferred in Other comprehensive income, net of tax, and reclassified to COGS when such hedges settle or when it is probable that the original forecasted transactions will not occur by the end of the originally specified time period. See Note 11 for the total amount of gain or loss on derivative instruments designated and qualifying as cash flow hedging instruments that was reported in AOCI, as well as the related reclassifications into earnings and tax effects. Cumulative gains and losses related to cash flow hedges are reclassified out of AOCI and recorded within COGS when the associated hedged commodity purchases impact earnings.
From time to time, we enter into commodity and foreign currency forward contracts that are not designated as hedging instruments to mitigate certain short‑term impacts, as identified. The gain or loss on these commodity and foreign currency derivatives is recognized within COGS and Other income, net, respectively. As of December 31, 2025 and December 31, 2024, we had
66
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Notional Amount of Derivative Contracts
The following table summarizes our derivative positions at December 31, 2025:
Aluminum |
|
Maturity Period |
|
Notional Amount of Contracts (mmlbs) |
|
|
Fixed price purchase contracts for LME |
|
January 2026 through May 2027 |
|
|
|
|
Fixed price sale contracts for LME |
|
January 2026 through March 2026 |
|
|
|
|
Fixed price purchase contracts for MWTP |
|
January 2026 through May 2027 |
|
|
|
|
Fixed price sale contracts for MWTP |
|
January 2026 through May 2026 |
|
|
|
|
Alloying Metals |
|
Maturity Period |
|
Notional Amount of Contracts (mmlbs) |
|
|
Fixed price purchase contracts |
|
January 2026 through December 2027 |
|
|
|
|
Natural Gas |
|
Maturity Period |
|
Notional Amount of Contracts (mmbtu) |
|
|
Fixed price purchase contracts |
|
January 2026 through December 2027 |
|
|
|
|
Euros |
|
Maturity Period |
|
Notional Amount of Contracts (EUR) |
|
|
Fixed price forward purchase contracts |
|
January 2026 through July 2027 |
|
€ |
|
|
(Gain) Loss on Derivative Contracts
The following table summarizes the amount of (gain) loss on derivative contracts recorded within our Statements of Consolidated Income in COGS (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Total of income and expense line items presented in our Statements of Consolidated Income in which the effects of hedges are recorded: |
|
|
|
|
|
|
|
|
|
|||
Cash flow hedges |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
(Gain) loss recognized in our Statements of Consolidated Income related to cash flow hedges: |
|
|
|
|
|
|
|
|
|
|||
Aluminum |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
|
|
Alloying Metals |
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
Natural gas |
|
|
|
|
|
|
|
|
|
|||
Electricity |
|
|
— |
|
|
|
|
|
|
— |
|
|
Foreign exchange contracts |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
Total (gain) loss recognized in our Statements of Consolidated Income related to cash flow hedges |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Loss recognized in our Statements of Consolidated Income related to non-designated hedges: |
|
|
|
|
|
|
|
|
|
|||
Alloying Metals |
|
$ |
— |
|
|
$ |
— |
|
|
$ |
|
|
Electricity |
|
|
— |
|
|
|
|
|
|
— |
|
|
Total loss recognized in our Statements of Consolidated Income related to non-designated hedges |
|
$ |
— |
|
|
$ |
|
|
$ |
|
||
67
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Fair Values of Derivative Contracts
The fair values of our derivative contracts are based upon trades in liquid markets. Valuation model inputs can be verified, and valuation techniques do not involve significant judgment. The fair values of such derivatives are classified within Level 2 of the fair value hierarchy.
All of our derivative contracts with counterparties are subject to enforceable master netting arrangements. We reflect the fair value of our derivative contracts on a gross basis on our Consolidated Balance Sheets.
|
|
As of December 31, 2025 |
|
|
As of December 31, 2024 |
|
||||||||||||||||||
|
|
Assets |
|
|
Liabilities |
|
|
Net Amount |
|
|
Assets |
|
|
Liabilities |
|
|
Net Amount |
|
||||||
Aluminum – |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Fixed price purchase contracts for LME |
|
$ |
|
|
$ |
— |
|
|
$ |
|
|
$ |
|
|
$ |
( |
) |
|
$ |
|
||||
Fixed price sale contracts for LME |
|
|
— |
|
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Fixed price purchase contracts for MWTP |
|
|
|
|
|
( |
) |
|
|
|
|
|
|
|
|
— |
|
|
|
|
||||
Fixed price sale contracts for MWTP |
|
|
— |
|
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Alloying Metals – Fixed price purchase contracts |
|
|
|
|
|
— |
|
|
|
|
|
|
|
|
|
( |
) |
|
|
|
||||
Natural gas – Fixed price purchase contracts |
|
|
|
|
|
( |
) |
|
|
( |
) |
|
|
|
|
|
( |
) |
|
|
( |
) |
||
Foreign Currency – Fixed price forward contracts |
|
|
|
|
|
|
|
|
|
|
|
— |
|
|
|
( |
) |
|
|
( |
) |
|||
Total |
|
$ |
|
|
$ |
( |
) |
|
$ |
|
|
$ |
|
|
$ |
( |
) |
|
$ |
|
||||
The following table presents the total amounts of derivative assets and liabilities on our Consolidated Balance Sheets (in millions of dollars):
|
|
As of December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
Derivative assets: |
|
|
|
|
|
|
||
Prepaid expenses and other current assets |
|
$ |
|
|
$ |
|
||
Other assets |
|
|
|
|
|
|
||
Total derivative assets |
|
$ |
|
|
$ |
|
||
Derivative liabilities: |
|
|
|
|
|
|
||
Other accrued liabilities |
|
$ |
( |
) |
|
$ |
( |
) |
Long-term liabilities |
|
|
( |
) |
|
|
( |
) |
Total derivative liabilities |
|
$ |
( |
) |
|
$ |
( |
) |
68
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
9. Debt and Credit Facility
Senior Notes
Issuance of $
Redemption of $
Senior Notes Outstanding. During the years ended December 31, 2025 and 2024, we had outstanding fixed-rate unsecured Senior Notes with varying maturity dates. The stated interest rates and aggregate principal amounts of such Senior Notes were, respectively: (i)
|
|
|
|
|
|
|
|
Outstanding (in millions of dollars) |
|
|||||
|
|
Issuance Date |
|
Maturity |
|
Effective Interest Rate |
|
As of December 31, 2025 |
|
|
As of December 31, 2024 |
|
||
|
November 2019 |
|
March 2028 |
|
|
$ |
— |
|
|
$ |
|
|||
|
May 2021 |
|
June 2031 |
|
|
|
|
|
|
|
||||
|
November 2025 |
|
March 2034 |
|
|
|
|
|
|
— |
|
|||
Total debt |
|
|
|
|
|
|
|
|
|
|
|
|
||
Unamortized issuance costs |
|
|
|
|
|
|
|
|
( |
) |
|
|
( |
) |
Total carrying amount |
|
|
|
|
|
|
|
$ |
|
|
$ |
|
||
The following table presents the fair value of our outstanding Senior Notes, which are Level 1 liabilities (in millions of dollars):
|
|
|
|
|
|
As of December 31, |
|
|||||
|
|
|
|
|
|
2025 |
|
|
2024 |
|
||
4.625% Senior Notes |
|
|
|
|
|
$ |
|
|
$ |
|
||
4.50% Senior Notes |
|
|
|
|
|
$ |
|
|
$ |
|
||
5.875% Senior Notes |
|
|
|
|
|
$ |
|
|
$ |
— |
|
|
Revolving Credit Facility
In October 2019, we entered into a Revolving Credit Facility. Joining us as borrowers under the Revolving Credit Facility are four of our wholly owned domestic operating subsidiaries: (i) Kaiser Aluminum Investments Company; (ii) Kaiser Aluminum Fabricated Products, LLC; (iii) Kaiser Aluminum Washington, LLC; and (iv) Kaiser Aluminum Warrick, LLC.
69
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
In October 2025, we entered into amendment No. 5 to our Revolving Credit Facility. As amended, the Revolving Credit Facility is set to mature in October 2030, and, among other things: (i)
The following table summarizes availability and usage of our Revolving Credit Facility as determined by a borrowing base calculated as of December 31, 2025 (in millions of dollars):
Revolving Credit Facility borrowing commitment |
|
$ |
|
|
Borrowing base availability |
|
$ |
|
|
Less: Outstanding borrowings under Revolving Credit Facility |
|
|
( |
) |
Less: Outstanding letters of credit under Revolving Credit Facility |
|
|
( |
) |
Remaining borrowing availability |
|
$ |
|
Interest Expense and Future Maturities
The following table presents interest expense relating to our Senior Notes and Revolving Credit Facility (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Senior Notes interest expense, including debt issuance cost amortization |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Revolving Credit Facility interest expense, including commitment fees and finance cost amortization |
|
|
|
|
|
|
|
|
|
|||
Interest expense on finance lease liabilities |
|
|
|
|
|
|
|
|
|
|||
Interest expense capitalized as construction in progress |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Total interest expense |
|
$ |
|
|
$ |
|
|
$ |
|
|||
The following table presents the future principal payments for our Senior Notes and Revolving Credit Facility as of December 31, 2025 (in millions of dollars):
Year ending December 31, |
|
|
|
2026 |
$ |
|
|
2027 |
|
|
|
2028 |
|
|
|
2029 |
|
|
|
2030 |
|
|
|
Thereafter |
|
|
|
Total |
$ |
|
|
10. Commitments and Contingencies
Commitments. We have a variety of financial commitments, including purchase agreements, forward foreign exchange and forward sales contracts, indebtedness, and letters of credit (see Note 3, Note 8, and Note 9).
70
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
CAROs. The inputs in estimating the fair value of CAROs include: (i) the timing of when any such CARO cash flows may be incurred; (ii) incremental costs associated with special handling or treatment of CARO materials; and (iii) the credit-adjusted risk-free rate applicable at the time additional CARO cash flows are estimated. The majority of these inputs are considered Level 3 inputs as they involve significant judgment from us.
The following table summarizes activity relating to CARO liabilities (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Beginning balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Liabilities added during the period |
|
|
— |
|
|
|
— |
|
|
|
— |
|
Liabilities settled during the period |
|
|
( |
) |
|
|
( |
) |
|
|
— |
|
Accretion expense |
|
|
|
|
|
|
|
|
|
|||
Ending balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
The estimated fair values of CARO liabilities were based upon the application of a weighted-average credit-adjusted risk-free rate of
Environmental Contingencies. We are subject to several environmental laws and regulations, potential fines or penalties assessed for alleged breaches of such laws and regulations, and potential claims based upon such laws and regulations. We are also subject to legacy environmental contingencies related to activities that occurred at our operating facilities prior to July 6, 2006, which represent the majority of our environmental accruals of $
At Trentwood, we continue to pursue remediation activities in coordination with the Washington State Department of Ecology (“Ecology”), primarily to address the historical use of oils containing polychlorinated biphenyls (“PCBs”). During 2024, we implemented a full-scale Ultraviolet Light Advanced Oxidation Process (“UV/AOP”) for PCB removal. We are currently working with Ecology, as required by the Amended Agreed Order, to finalize details of the UV/AOP and to determine future remediation steps to be taken at which time there may be revisions to our estimated liabilities for this matter.
At Newark, pursuant to a consent agreement with the Ohio Environmental Protection Agency (“OEPA”), we submitted an Alternate Arrays Document (“AAD”) to the OEPA for review in 2023. During the quarter ended September 30, 2024, we increased our accrual by $
The following table presents the changes in our environmental accrual. We classify the short-term and long-term liabilities within Other accrued liabilities and Long-term liabilities, respectively, on our Consolidated Balance Sheets (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Beginning balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Additional accruals |
|
|
|
|
|
|
|
|
|
|||
Less: expenditures |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Ending balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Based on approved and proposed remediation action plans for the various facilities, we expect that the implementation and ongoing monitoring could occur over a period of
71
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Other Contingencies. We are party to various lawsuits, claims, investigations and administrative proceedings that arise in connection with past and current operations. We evaluate such matters on a case-by-case basis and our policy is to vigorously contest any such claims we believe are without merit. We accrue for a legal liability when it is both probable that a liability has been incurred and the amount of the loss is reasonably estimable. Quarterly, in addition to when changes in facts and circumstances require it, we review and adjust these accruals to reflect the impacts of negotiations, settlements, rulings, advice of legal counsel, and other information and events pertaining to a particular case. While uncertainties are inherent in the final outcome of such matters and it is presently impossible to determine the actual cost that may ultimately be incurred, we believe that we have sufficiently accrued for such matters and that the ultimate resolution of pending matters will not have a material impact on our consolidated financial position, operating results or liquidity.
11. Accumulated Other Comprehensive Income
The following table presents the changes in the accumulated balances for each component of AOCI (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Defined Benefit Plans: |
|
|
|
|
|
|
|
|
|
|||
Beginning balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Actuarial gain arising during the period |
|
|
|
|
|
|
|
|
|
|||
Less: income tax expense |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Net actuarial gain arising during the period |
|
|
|
|
|
|
|
|
|
|||
Prior service (cost) credit arising during the period |
|
|
— |
|
|
|
( |
) |
|
|
|
|
Less: income tax benefit (expense) |
|
|
— |
|
|
|
|
|
|
( |
) |
|
Net prior service (cost) credit arising during the period |
|
|
— |
|
|
|
( |
) |
|
|
|
|
Amortization of net actuarial gain1,2 |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Amortization of prior service cost1 |
|
|
|
|
|
|
|
|
|
|||
Less: income tax expense3 |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Net amortization reclassified from AOCI to Net income |
|
|
|
|
|
|
|
|
|
|||
Other comprehensive income, net of tax |
|
|
|
|
|
|
|
|
|
|||
Ending balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
Cash Flow Hedges: |
|
|
|
|
|
|
|
|
|
|||
Beginning balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Unrealized gain (loss) on cash flow hedges |
|
|
|
|
|
( |
) |
|
|
( |
) |
|
Less: income tax (expense) benefit |
|
|
( |
) |
|
|
— |
|
|
|
|
|
Net unrealized gain (loss) on cash flow hedges |
|
|
|
|
|
( |
) |
|
|
( |
) |
|
Reclassification of unrealized (gain) loss upon settlement |
|
|
( |
) |
|
|
( |
) |
|
|
|
|
Reclassification due to forecasted transactions probable of not |
|
|
— |
|
|
|
|
|
|
— |
|
|
Less: income tax benefit (expense)3 |
|
|
|
|
|
|
|
|
( |
) |
||
Net (gain) loss reclassified from AOCI to Net income |
|
|
( |
) |
|
|
( |
) |
|
|
|
|
Other comprehensive income (loss), net of tax |
|
|
|
|
|
( |
) |
|
|
|
||
Ending balance4 |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
Total AOCI ending balance |
|
$ |
|
|
$ |
|
|
$ |
|
|||
72
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
12. Restructuring
2025 Restructuring Plan. During the quarter ended March 31, 2025, we initiated a plan to reduce certain operating costs (“2025 Restructuring Plan”). Through December 31, 2025, we have recorded a charge of $
The following table summarizes activity relating to the 2025 Restructuring Plan liabilities (in millions of dollars):
BALANCE, December 31, 2024 |
|
$ |
|
|
Restructuring costs |
|
|
|
|
Costs paid or otherwise settled1 |
|
|
( |
) |
BALANCE, December 31, 2025 |
|
$ |
|
2024 Restructuring Plan. During the quarter ended June 30, 2024, we initiated a plan to exit our soft alloy aluminum extrusion facility located in Sherman, Texas (“2024 Restructuring Plan”), resulting in a charge of $
The following table summarizes activity relating to the 2024 Restructuring Plan liabilities (in millions of dollars):
BALANCE, December 31, 2023 |
|
$ |
|
|
Restructuring costs |
|
|
|
|
Costs paid or otherwise settled1 |
|
|
( |
) |
BALANCE, December 31, 2024 |
|
$ |
|
|
Restructuring costs |
|
|
|
|
Costs paid or otherwise settled1 |
|
|
( |
) |
BALANCE, December 31, 2025 |
|
$ |
|
13. Other Income, Net
The following table presents the components of Other income, net, (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Interest income |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Net periodic postretirement and postemployment benefit cost |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Unrealized gain on equity securities |
|
|
|
|
|
|
|
|
|
|||
Loss on extinguishment of debt – Note 9 |
|
|
( |
) |
|
|
|
|
|
|
||
Gain on disposition of non-operating property, plant and equipment |
|
|
|
|
|
|
|
|
|
|||
Gain on business interruption insurance recoveries1 |
|
|
|
|
|
|
|
|
|
|||
All other, net |
|
|
|
|
|
( |
) |
|
|
( |
) |
|
Other income, net |
|
$ |
|
|
$ |
|
|
$ |
|
|||
73
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Supply Chain Financing. During the years ended December 31, 2025 and December 31, 2024, we sold trade accounts receivable totaling $
14. Income Tax Matters
The following table presents Income before income taxes by geographic area (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Domestic |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Foreign |
|
|
|
|
|
|
|
|
|
|||
Income before income taxes |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Tax (Provision) Benefit. Income taxes are classified as either domestic or foreign based on whether payment is made or due to the United States or a foreign country. Certain income classified as foreign is also subject to domestic income taxes.
The following table presents the components of Income tax (provision) benefit (in millions of dollars):
|
|
Federal |
|
|
Foreign |
|
|
State |
|
|
Total |
|
||||
Year Ended December 31, 2025 |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Current |
|
$ |
|
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
Deferred |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Benefit applied to decrease AOCI |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Income tax provision |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
Year Ended December 31, 20241 |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Current |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
Deferred |
|
|
( |
) |
|
|
|
|
|
|
|
|
( |
) |
||
Benefit applied to decrease AOCI |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Income tax provision |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
( |
) |
|
|
( |
) |
Year Ended December 31, 20231 |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Current |
|
$ |
|
|
$ |
( |
) |
|
$ |
|
|
$ |
( |
) |
||
Deferred |
|
|
( |
) |
|
|
|
|
|
|
|
|
( |
) |
||
Benefit applied to decrease AOCI |
|
|
|
|
|
|
|
|
|
|
|
|
||||
Income tax (provision) benefit |
|
$ |
( |
) |
|
$ |
( |
) |
|
$ |
|
|
|
( |
) |
|
74
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The following table presents a reconciliation between the (provision) benefit for income taxes and the amount computed by applying the federal statutory income tax rate to Income before income taxes (in millions of dollars):
|
|
Year Ended December 31, |
|
||||||||||||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
||||||||||||
|
|
Amount ($) |
|
Percent (%) |
|
|
Amount ($) |
|
Percent (%) |
|
|
Amount ($) |
|
Percent (%) |
|
||||||
U.S. federal statutory income tax |
|
$ |
( |
) |
|
% |
|
$ |
( |
) |
|
% |
|
$ |
( |
) |
|
% |
|||
State and local income (tax) benefit, net of federal (national) income tax effect2 |
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|
|
|
|
( |
) |
|||
Foreign tax effects |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Canada |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Income tax expense |
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|||
Undistributed earnings |
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|||
Nontaxable or nondeductible items |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Nondeductible compensation |
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|||
Other items |
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|
|
|
|
( |
) |
|||
Tax credits |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
R&D credits |
|
|
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|
|
( |
) |
|||
R&D ASC 740 reserve |
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|
|
( |
) |
|
|
|||
Income tax provision |
|
$ |
( |
) |
|
% |
|
$ |
( |
) |
|
% |
|
$ |
( |
) |
|
% |
|||
The following table presents the amounts of cash income taxes paid (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Federal |
|
$ |
|
|
$ |
|
|
$ |
|
|||
State |
|
|
|
|
|
|
|
|
|
|||
California |
|
|
|
|
|
|
|
* |
|
|||
Michigan |
|
* |
|
|
|
|
|
* |
|
|||
New York |
|
* |
|
|
* |
|
|
|
|
|||
Oregon |
|
* |
|
|
|
|
|
|
|
|||
Texas |
|
* |
|
|
* |
|
|
|
|
|||
All Other States |
|
|
|
|
|
|
|
* |
|
|||
Foreign |
|
|
|
|
|
|
|
|
|
|||
Canada |
|
|
|
|
|
|
|
|
|
|||
Ontario |
|
|
|
|
|
|
|
|
|
|||
Income taxes, net of amounts refunded |
|
$ |
|
|
$ |
|
|
$ |
|
|||
75
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
* The amount of income taxes paid during the year does not meet the 5.0 percent disaggregation threshold.
Deferred Income Taxes. Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and amounts used for income tax purposes.
|
|
As of December 31, |
|
|||||
|
|
2025 |
|
|
2024 |
|
||
Deferred income tax assets: |
|
|
|
|
|
|
||
Loss and credit carryforwards |
|
$ |
|
|
$ |
|
||
Defined benefit plans |
|
|
|
|
|
|
||
Other assets |
|
|
|
|
|
|
||
Lease assets |
|
|
|
|
|
|
||
Inventories |
|
|
|
|
|
|
||
Excess interest carryforward |
|
|
|
|
|
|
||
Research & development capitalization |
|
|
|
|
|
|
||
Valuation allowances |
|
|
( |
) |
|
|
( |
) |
Total deferred income tax assets |
|
|
|
|
|
|
||
Deferred income tax liabilities: |
|
|
|
|
|
|
||
Property, plant and equipment |
|
|
( |
) |
|
|
( |
) |
Lease liabilities |
|
|
( |
) |
|
|
( |
) |
Undistributed foreign earnings |
|
|
( |
) |
|
|
( |
) |
Total deferred income tax liabilities |
|
|
( |
) |
|
|
( |
) |
Net deferred income tax liabilities |
|
$ |
( |
) |
|
$ |
( |
) |
Tax Attributes. At December 31, 2025, we had $
In addition, we had $
In assessing the realizability of deferred tax assets, management considers whether it is “more likely than not” that some portion or all of the deferred tax assets will not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which those temporary differences become deductible. Management considers taxable income in carryback years, the scheduled reversal of deferred tax liabilities, tax planning strategies, and projected future taxable income in making this assessment. Due to uncertainties surrounding the realization of some of our deferred tax assets, primarily including state NOL carryforwards sustained during the prior years and expiring tax benefits, we have a valuation allowance against certain deferred tax assets. When recognized, the tax benefits relating to any reversal of this valuation allowance will be recorded as a reduction of income tax expense. There was a decrease in the valuation allowance of $
The decrease in the valuation allowance for 2025 was primarily due to expiration of state NOL carryforwards and the related reversal of their valuation allowances, along with a decrease in valuation allowance for state credits that are now expected to be utilized before expiration. The increase in the valuation allowance for 2024 was primarily due to unutilized state NOL and credit carryforwards.
Other. We and our subsidiaries file income tax returns in the U.S. federal jurisdiction and various states and foreign jurisdictions. The Company has various state income tax examinations that are currently in progress. Generally, with few exceptions, the Company’s 2021 and later tax years remain open for examination by the various state taxing authorities.
On July 4, 2025, President Trump signed into law the One Big Beautiful Bill Act ("OBBBA"). The OBBBA made permanent key elements of the Tax Cuts and Jobs Act, including
76
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
recognized in the period in which the legislation is enacted. Consequently, as of the date of enactment, the Company evaluated all deferred tax balances under the newly enacted tax law and made all changes required for the year ended December 31, 2025.
We have evaluated the effects of the Global anti-Base Erosion rules set forth by the Organization for Economic Co-Operation and Development, referred to as “Pillar 2,” which establishes a global minimum corporate tax rate of
We have gross unrecognized benefits relating to uncertain tax positions. The following table presents a reconciliation of changes in the gross unrecognized tax benefits (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Gross unrecognized tax benefits at beginning of period |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Gross increases for tax positions of current year |
|
|
|
|
|
|
|
|
|
|||
Gross increases for tax positions of prior years |
|
|
|
|
|
|
|
|
|
|||
Gross decreases for tax positions of prior years |
|
|
|
|
|
( |
) |
|
|
|
||
Settlements |
|
|
( |
) |
|
|
|
|
|
|
||
Gross unrecognized tax benefits at end of period |
|
$ |
|
|
$ |
|
|
$ |
|
|||
If and when the $
We recognize interest and penalties related to unrecognized tax benefits within the income tax provision. Accrued interest and penalties, if any, are included in Long-term liabilities on our Consolidated Balance Sheets. At December 31, 2025, we had
We do not expect our gross unrecognized tax benefits to significantly change within the next 12 months.
77
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
15. Net Income Per Share
Basic net income per share is computed by dividing distributed and undistributed net income allocable to common shares by the weighted-average number of common shares outstanding during the applicable period. The basic weighted-average number of common shares outstanding during the period excludes non-vested share-based payment awards. Basic and diluted net income per share was calculated under the two-class method for the years ended December 31, 2025, 2024, and 2023.
The following table sets forth the computation of basic and diluted net income per share (in millions of dollars, except share and per share amounts):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Numerator: |
|
|
|
|
|
|
|
|
|
|||
Net income |
|
|
|
|
|
|
|
|
|
|||
Less: earnings attributable to participating securities2 |
|
|
— |
|
|
|
— |
|
|
|
( |
) |
Net income available to common shareholders |
|
|
|
|
|
|
|
|
|
|||
Denominator – Weighted-average common shares |
|
|
|
|
|
|
|
|
|
|||
Basic |
|
|
|
|
|
|
|
|
|
|||
Add: dilutive effect of non-vested common shares, |
|
|
|
|
|
|
|
|
|
|||
Diluted |
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|||
Net income per common share, Basic |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Net income per common share, Diluted |
|
$ |
|
|
$ |
|
|
$ |
|
|||
78
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
16. Supplemental Cash Flow Information
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
|
|
(in millions of dollars) |
|
|||||||||
Interest paid |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Non-cash investing and financing activities (included in Accounts payable): |
|
|
|
|
|
|
|
|
|
|||
Unpaid purchases of property and equipment |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
Supplemental lease disclosures: |
|
|
|
|
|
|
|
|
|
|||
Operating lease liabilities arising from obtaining operating lease assets |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Cash paid for amounts included in the measurement of |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Finance lease liabilities arising from obtaining finance lease assets |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
|
|
As of December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
|
|
(in millions of dollars) |
|
|||||||||
Components of cash, cash equivalents and restricted cash: |
|
|
|
|
|
|
|
|
|
|||
Cash and cash equivalents |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Restricted cash included in Other assets |
|
|
|
|
|
|
|
|
|
|||
Total cash, cash equivalents and restricted cash presented on our Statements |
|
$ |
|
|
$ |
|
|
$ |
|
|||
17. Business, Product and Geographical Area Information and Concentration of Risk
Our primary line of business is the production of semi-fabricated specialty aluminum mill products, such as plate and sheet, bare and coated coils, and extruded and drawn products, primarily used in our Aero/HS Products, Packaging, GE Products, and Automotive Extrusions end markets. We operate production facilities in the United States and Canada. Our Chairman, President and Chief Executive Officer is the chief operating decision maker (“CODM”) who evaluates our business as a single operating segment and makes decisions regarding resource allocations based on Net income.
79
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The following table provides the significant segment expenses that are provided to the CODM (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Net sales |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
Less: |
|
|
|
|
|
|
|
|
|
|||
Cost of products sold, excluding depreciation and amortization |
|
|
|
|
|
|
|
|
|
|||
Hedged cost of alloyed metal2 |
|
|
|
|
|
|
|
|
|
|||
Manufacturing costs3 |
|
|
|
|
|
|
|
|
|
|||
Plant overhead4 |
|
|
|
|
|
|
|
|
|
|||
Freight costs |
|
|
|
|
|
|
|
|
|
|||
Other cost of products sold5 |
|
|
|
|
|
|
|
|
|
|||
Depreciation and amortization |
|
|
|
|
|
|
|
|
|
|||
Selling, general, administrative, research and development |
|
|
|
|
|
|
|
|
|
|||
Research and development costs |
|
|
|
|
|
|
|
|
|
|||
Employee costs6 |
|
|
|
|
|
|
|
|
|
|||
Other selling, general and administrative costs7 |
|
|
|
|
|
|
|
|
|
|||
Restructuring costs |
|
|
|
|
|
|
|
|
|
|||
Other operating charges, net |
|
|
|
|
|
|
|
|
|
|||
Interest expense |
|
|
|
|
|
|
|
|
|
|||
Other income, net – Note 13 |
|
|
( |
) |
|
|
( |
) |
|
|
( |
) |
Income tax provision |
|
|
|
|
|
|
|
|
|
|||
Net income |
|
$ |
|
|
$ |
|
|
$ |
|
|||
80
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The CODM does not review asset and capital expenditure information by reportable operating segment as such information is presented to the CODM on a consolidated basis.
The following table presents Net sales by end market applications and by timing of control transfer (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Net sales: |
|
|
|
|
|
|
|
|
|
|||
Aero/HS Products |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Packaging |
|
|
|
|
|
|
|
|
|
|||
GE Products |
|
|
|
|
|
|
|
|
|
|||
Automotive Extrusions |
|
|
|
|
|
|
|
|
|
|||
Other Products1 |
|
|
|
|
|
|
|
|
|
|||
Total net sales |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
Timing of revenue recognition: |
|
|
|
|
|
|
|
|
|
|||
Products transferred at a point in time |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Products transferred over time |
|
|
|
|
|
|
|
|
|
|||
Total net sales |
|
$ |
|
|
$ |
|
|
$ |
|
|||
The following table presents geographic information for net sales based on country of origin and Property, plant and equipment, net (in millions of dollars):
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Net sales to unaffiliated customers: |
|
|
|
|
|
|
|
|
|
|||
Domestic |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Foreign1 |
|
|
|
|
|
|
|
|
|
|||
Total net sales |
|
$ |
|
|
$ |
|
|
$ |
|
|||
|
|
As of December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Property, plant and equipment, net: |
|
|
|
|
|
|
|
|
|
|||
Domestic |
|
$ |
|
|
$ |
|
|
$ |
|
|||
Foreign1 |
|
|
|
|
|
|
|
|
|
|||
Total Property, plant and equipment, net |
|
$ |
|
|
$ |
|
|
$ |
|
|||
The aggregate foreign currency transaction gain (loss) included in determining Net income was $
Concentrations. For the years ended December 31, 2025, December 31, 2024, and December 31, 2023,
One customer accounted for
81
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The following table presents information about export sales and primary aluminum supply from our major suppliers:
|
|
Year Ended December 31, |
|
|||||||||
|
|
2025 |
|
|
2024 |
|
|
2023 |
|
|||
Percentage of Net sales: |
|
|
|
|
|
|
|
|
|
|||
Export sales |
|
|
% |
|
|
% |
|
|
% |
|||
|
|
|
|
|
|
|
|
|
|
|||
Percentage of total annual primary aluminum supply (lbs): |
|
|
|
|
|
|
|
|
|
|||
Supply from our top five major suppliers |
|
|
% |
|
|
% |
|
|
% |
|||
Supply from our largest supplier |
|
|
% |
|
|
% |
|
|
% |
|||
Supply from our second and third largest suppliers combined |
|
|
% |
|
|
% |
|
|
% |
|||
At December 31, 2025, approximately
18. Change in Accounting Principle
Effective January 1, 2025, we changed our inventory valuation methodology for finished products, work-in-process, and raw material inventories from LIFO to WAC. All prior periods presented have been adjusted to apply the new method retrospectively.
Certain financial statement line items in our Statements of Consolidated Income and our Statements of Consolidated Cash Flows for the years ended December 31, 2024 and December 31, 2023, and our Consolidated Balance Sheets and Consolidated Stockholders’ Equity as of December 31, 2024 and December 31, 2023, were retrospectively adjusted as follows (in millions of dollars, except per share amounts):
82
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
|
|
As Previously Reported |
|
Effect of WAC Change |
|
As Adjusted |
|
|||
Statements of Consolidated Income (Loss) for the year ended December 31, 2024 |
|
|
|
|
|
|
|
|||
Cost of products sold, excluding depreciation and amortization |
|
$ |
|
$ |
( |
) |
$ |
|
||
Operating income |
|
|
|
|
|
|
|
|||
Income tax provision |
|
|
( |
) |
|
( |
) |
|
( |
) |
Net income |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|||
Net income per common share: |
|
|
|
|
|
|
|
|||
Basic |
|
$ |
|
$ |
|
$ |
|
|||
Diluted |
|
$ |
|
$ |
|
$ |
|
|||
|
|
|
|
|
|
|
|
|||
Statements of Consolidated Income (Loss) for the year ended December 31, 2023 |
|
|
|
|
|
|
|
|||
Cost of products sold, excluding depreciation and amortization |
|
$ |
|
$ |
( |
) |
$ |
|
||
Operating income |
|
|
|
|
|
|
|
|||
Income tax provision |
|
|
( |
) |
|
( |
) |
|
( |
) |
Net income |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|||
Net income per common share: |
|
|
|
|
|
|
|
|||
Basic |
|
$ |
|
$ |
|
$ |
|
|||
Diluted |
|
$ |
|
$ |
|
$ |
|
|||
|
|
|
|
|
|
|
|
|||
Statements of Consolidated Cash Flows for the year ended December 31, 2024 |
|
|
|
|
|
|
|
|||
Net income |
|
$ |
|
$ |
|
$ |
|
|||
Deferred income taxes |
|
|
|
|
|
|
|
|||
LIFO valuation inventory expense |
|
|
|
|
( |
) |
|
|
||
Trade and other receivables |
|
|
( |
) |
|
( |
) |
|
( |
) |
Inventories |
|
|
( |
) |
|
( |
) |
|
( |
) |
Accrued liabilities |
|
|
|
|
( |
) |
|
|
||
Net cash provided by operating activities |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|||
Statements of Consolidated Cash Flows for the year ended December 31, 2023 |
|
|
|
|
|
|
|
|||
Net income |
|
$ |
|
$ |
|
$ |
|
|||
Deferred income taxes |
|
|
|
|
|
|
|
|||
LIFO valuation inventory expense |
|
|
|
|
( |
) |
|
|
||
Inventories |
|
|
|
|
( |
) |
|
|
||
Net cash provided by operating activities |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|||
Consolidated Balance Sheet as of December 31, 2024 |
|
|
|
|
|
|
|
|||
Receivables, other |
|
$ |
|
$ |
|
$ |
|
|||
Inventories |
|
|
|
|
|
|
|
|||
Deferred tax assets, net |
|
|
|
|
( |
) |
|
|
||
Other accrued liabilities |
|
|
|
|
( |
) |
|
|
||
Deferred tax liabilities |
|
|
|
|
|
|
|
|||
Retained earnings |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|||
Consolidated Balance Sheet as of December 31, 2023 |
|
|
|
|
|
|
|
|||
Receivables, other |
|
$ |
|
$ |
|
$ |
|
|||
Inventories |
|
|
|
|
|
|
|
|||
Deferred tax assets, net |
|
|
|
|
( |
) |
|
|
||
Deferred tax liabilities |
|
|
|
|
|
|
|
|||
Retained earnings |
|
|
|
|
|
|
|
|||
83
Notes Index
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
The following table compares the amounts that would have been reported under LIFO with amounts reported under WAC in the Consolidated Financial Statements for the year ended December 31, 2025 (in millions of dollars, except per share amounts):
|
|
As Computed (using LIFO) |
|
Effect of Change |
|
As Reported |
|
|||
Statements of Consolidated Income (Loss) for the year ended December 31, 2025 |
|
|
|
|
|
|
|
|||
Cost of products sold, excluding depreciation and amortization |
|
$ |
|
$ |
( |
) |
$ |
|
||
Operating income |
|
|
|
|
|
|
|
|||
Income tax benefit (provision) |
|
|
|
|
( |
) |
|
( |
) |
|
Net (loss) income |
|
|
( |
) |
|
|
|
|
||
|
|
|
|
|
|
|
|
|||
Net (loss) income per common share: |
|
|
|
|
|
|
|
|||
Basic |
|
$ |
( |
) |
$ |
|
$ |
|
||
Diluted |
|
$ |
( |
) |
$ |
|
$ |
|
||
|
|
|
|
|
|
|
|
|||
Statements of Consolidated Cash Flows for the year ended December 31, 2025 |
|
|
|
|
|
|
|
|||
Net (loss) income |
|
$ |
( |
) |
$ |
|
$ |
|
||
Deferred income taxes |
|
|
( |
) |
|
|
|
|
||
Trade and other receivables |
|
|
( |
) |
|
|
|
( |
) |
|
Inventories |
|
|
|
|
( |
) |
|
( |
) |
|
Net cash provided by operating activities |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|||
Consolidated Balance Sheet as of December 31, 2025 |
|
|
|
|
|
|
|
|||
Receivables, other |
|
$ |
|
$ |
( |
) |
$ |
|
||
Inventories |
|
|
|
|
|
|
|
|||
Deferred tax assets, net |
|
|
|
|
( |
) |
|
|
||
Other accrued liabilities |
|
|
|
|
( |
) |
|
|
||
Deferred tax liabilities |
|
|
|
|
|
|
|
|||
Retained (deficit) earnings |
|
|
( |
) |
|
|
|
|
||
19. Subsequent Events
Dividend Declaration. On
84
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
None.
Item 9A. Controls and Procedures
Evaluation of Disclosure Controls and Procedures. We have established disclosure controls and procedures to ensure that the information to be disclosed by the Company in the reports that it files or submits under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported within the time periods specified in SEC rules and forms and that such information is accumulated and made known to the officers who certify the Company’s financial reports and to other members of senior management and the Board of Directors as appropriate to allow timely decisions regarding required disclosure.
Based on their evaluation as of December 31, 2025, the principal executive officer and principal financial officer of the Company have concluded that the Company’s disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934) were effective.
Management’s Annual Report on Internal Control Over Financial Reporting. Management is responsible for establishing and maintaining adequate internal control over financial reporting as defined in Rule 13a-15(f) under the Securities Exchange Act of 1934. Management assessed the effectiveness of our internal control over financial reporting as of December 31, 2025 using the criteria set forth in Internal Control – Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission as established in 2013. Based on management’s assessment, management concluded that our internal control over financial reporting was effective as of December 31, 2025.
Deloitte & Touche LLP, the independent registered public accounting firm that audited our consolidated financial statements for the year ended December 31, 2025 included in Item 8. “Financial Statements and Supplementary Data” of this Form 10-K, has issued an attestation report on the effectiveness of our internal control over financial reporting.
Changes in Internal Control Over Financial Reporting. There have been no changes in our internal control over financial reporting during our most recently completed fiscal quarter that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
Item 9B. Other Information
Rule 10b5-1 Trading Arrangements. During the fourth quarter ended December 31, 2025, no director or officer of the Company
Item 9C. Disclosure Regarding Foreign Jurisdictions that Prevent Inspections
Not Applicable.
85
Part III
Item 10. Directors, Executive Officers, and Corporate Governance
The information required by this item is incorporated by reference to the information included under the captions “Executive Officers,” “Proposals Requiring Your Vote – Proposal 1 – Election of Directors” and “Corporate Governance” in our proxy statement for the 2026 annual meeting of stockholders.
Item 11. Executive Compensation
The information required by this item is incorporated by reference to the information included under the captions “Executive Compensation,” “Director Compensation” and “Corporate Governance – Board Committees – Compensation Committee – Compensation Committee Interlocks and Insider Participation” in our proxy statement for the 2026 annual meeting of stockholders.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters
The information required by this item is incorporated by reference to the information included under the captions “Equity Compensation Plan Information” and “Principal Stockholders and Management Ownership” in our proxy statement for the 2026 annual meeting of stockholders.
Item 13. Certain Relationships and Related Transactions and Director Independence
The information required by this item is incorporated by reference to the information included under the captions “Certain Relationships and Related Transactions” and “Corporate Governance – Director Independence” in our proxy statement for the 2026 annual meeting of stockholders.
Item 14. Principal Accountant Fees and Services
The information required by this item is incorporated by reference to the information included under the caption “Independent Public Accountants” in our proxy statement for the 2026 annual meeting of stockholders.
86
PART IV
Item 15. Exhibits and Financial Statement Schedules
1. Financial Statements
The following are contained in this Annual Report on Form 10-K:
|
Report of Independent Registered Public Accounting Firm |
|
42 |
|
|
|
|
|
Consolidated Balance Sheets |
|
44 |
|
|
|
|
|
Statements of Consolidated Income |
|
45 |
|
|
|
|
|
Statements of Consolidated Comprehensive Income |
|
46 |
|
|
|
|
|
Statements of Consolidated Stockholders’ Equity |
|
47 |
|
|
|
|
|
Statements of Consolidated Cash Flows |
|
48 |
|
|
|
|
|
Notes to Consolidated Financial Statements |
|
49 |
2. Financial Statement Schedules
All schedules are omitted because they are either inapplicable or the required information is included in our Consolidated Financial Statements or the notes thereto included in Item 8. “Financial Statements and Supplementary Data” and incorporated herein by reference.
3. Exhibits Index
Exhibit |
|
|
|
Provided |
|
Incorporated by Reference |
||||||
No. |
|
Exhibit Description |
|
Herewith |
|
Form |
|
File Number |
|
Exhibit |
|
Filing Date |
3.1 |
|
Amended and Restated Certificate of Incorporation of the Company |
|
|
|
8-A |
|
000-52105 |
|
3.1 |
|
July 6, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
3.2 |
|
Certificate of Amendment to Amended and Restated Certificate of Incorporation of the Company dated July 2, 2008 |
|
|
|
10-Q |
|
000-52105 |
|
3.2 |
|
August 7, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
3.3 |
|
Certificate of Amendment to Amended and Restated Certificate of Incorporation of the Company dated June 2, 2015 |
|
|
|
8-K |
|
000-52105 |
|
3.1 |
|
June 8, 2015 |
|
|
|
|
|
|
|
|
|
|
|
|
|
3.4 |
|
Certificate of Amendment to Amended and Restated Certificate of Incorporation of the Company dated May 26, 2016 |
|
|
|
8-K |
|
001-09447 |
|
3.1 |
|
May 26, 2016 |
|
|
|
|
|
|
|
|
|
|
|
|
|
3.5 |
|
Certificate of Designation of Series A Junior Participating Preferred Stock of Kaiser Aluminum Corporation, as filed with the Secretary of State of the State of Delaware on April 7, 2016 |
|
|
|
8-K |
|
000-52105 |
|
3.1 |
|
April 8, 2016 |
|
|
|
|
|
|
|
|
|
|
|
|
|
3.6 |
|
Amended and Restated Bylaws of the Company |
|
|
|
8-K |
|
001-09447 |
|
3.1 |
|
June 22, 2020 |
|
|
|
|
|
|
|
|
|
|
|
|
|
4.1 |
|
Description of Securities Registered under Section 12 of the Securities Exchange Act of 1934 |
|
|
|
10-K |
|
001-09447 |
|
4.3 |
|
February 25, 2020 |
|
|
|
|
|
|
|
|
|
|
|
|
|
4.2 |
|
Indenture, dated May 20, 2021, among Kaiser Aluminum Corporation, each of the guarantors named therein and Wells Fargo Bank, National Association, as Trustee |
|
|
|
8-K |
|
001-09447 |
|
4.1 |
|
May 20, 2021 |
|
|
|
|
|
|
|
|
|
|
|
|
|
87
Exhibit |
|
|
|
Provided |
|
Incorporated by Reference |
||||||
No. |
|
Exhibit Description |
|
Herewith |
|
Form |
|
File Number |
|
Exhibit |
|
Filing Date |
4.3 |
|
Form of 4.50% Senior Note due 2031 (included in Exhibit 4.1) |
|
|
|
8-K |
|
001-09447 |
|
4.2 |
|
May 20, 2021 |
|
|
|
|
|
|
|
|
|
|
|
|
|
4.4 |
|
Indenture, dated November 5, 2025, among Kaiser Aluminum Corporation, each of the guarantors named therein and Computershare Trust Company, N.A., as Trustee |
|
|
|
8-K |
|
001-09447 |
|
4.1 |
|
November 5, 2025 |
|
|
|
|
|
|
|
|
|
|
|
|
|
4.5 |
|
Form of 5.875% Senior Note due 2034 (included in Exhibit 4.1) |
|
|
|
8-K |
|
001-09447 |
|
4.2 |
|
November 5, 2025 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.1 |
|
Credit Agreement, dated as of October 30, 2019, among Kaiser Aluminum Corporation, Kaiser Aluminum Investments Company, Kaiser Aluminum Fabricated Products, LLC and Kaiser Aluminum Washington, LLC, the lenders that are parties thereto, Wells Fargo Bank, National Association, as administrative agent, Wells Fargo Bank, National Association, and JPMorgan Chase Bank, N.A., as joint lead arrangers and joint book runners, and Bank of America, N.A. as Syndication Agent |
|
|
|
8-K |
|
001-09447 |
|
10.1 |
|
November 4, 2019 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.2 |
|
Omnibus Amendment No. 1 to Credit Agreement and Loan Documents, dated as of March 31, 2021, by and among the Company and certain affiliates of the Company, as borrowers, Wells Fargo Bank, National Association, as agent for the lenders, and the lenders party thereto. |
|
|
|
10-K |
|
001-09447 |
|
10.2 |
|
February 24, 2023 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.3 |
|
Amendment No. 2 to Credit Agreement and Loan Documents, dated as of December 3, 2021, by and among the Company and certain affiliates of the Company, as borrowers, Wells Fargo Bank, National Association, as agent for the lenders, and the lenders party thereto. |
|
|
|
10-K |
|
001-09447 |
|
10.3 |
|
February 24, 2023 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.4 |
|
Amendment No. 3 to Credit Agreement and Loan Documents, dated as of April 7, 2022, by and among the Company and certain affiliates of the Company, as borrowers, Wells Fargo Bank, National Association, as agent for the lenders, and the lenders party thereto. |
|
|
|
8-K |
|
001-09447 |
|
10.1 |
|
April 12, 2022 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.5 |
|
Amendment No. 4 to Credit Agreement and Loan Documents, dated as of September 25, 2024, by and among the Company and certain affiliates of the Company, as borrowers, Wells Fargo Bank, National Association, as agent for the lenders, and the lenders party thereto. |
|
|
|
10-Q |
|
001-09447 |
|
10.1 |
|
October 24, 2024 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.6 |
|
Amendment No. 5 to Credit Agreement and Loan Documents, dated as of October 14, 2025, by and among the Company and certain affiliates of the Company, as borrowers, Wells Fargo Bank, National Association, as agent for the lenders, and the lenders party thereto |
|
|
|
8-K |
|
001-09447 |
|
10.1 |
|
October 16, 2025 |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.7 |
|
Description of Compensation of Directors |
|
|
|
10-Q |
|
001-09447 |
|
10.2 |
|
July 26, 2024 |
|
|
|
|
|
|
|
|
|
|
|
|
|
88
Exhibit |
|
|
|
Provided |
|
Incorporated by Reference |
||||||
No. |
|
Exhibit Description |
|
Herewith |
|
Form |
|
File Number |
|
Exhibit |
|
Filing Date |
*10.8 |
|
Offer Letter dated June 22, 2020, between the Company and Keith A. Harvey |
|
|
|
8-K |
|
001-09447 |
|
10.1 |
|
June 22, 2020 |
|
|
|
|
|
|
|
|
|
|
|
|
|
*10.9 |
|
Amended and Restated Severance Agreement dated July 31, 2020 between the Company and Keith A. Harvey |
|
|
|
8-K |
|
001-09447 |
|
10.1 |
|
July 31, 2020 |
|
|
|
|
|
|
|
|
|
|
|
|
|
*10.10 |
|
Form of Director Indemnification Agreement |
|
|
|
8-K |
|
001-09447 |
|
10.8 |
|
July 6, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
*10.11 |
|
Form of Officer Indemnification Agreement |
|
|
|
8-K |
|
001-09447 |
|
10.9 |
|
July 6, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
*10.12 |
|
Form of Director and Officer Indemnification Agreement |
|
|
|
8-K |
|
001-09447 |
|
10.10 |
|
July 6, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
*10.13 |
|
Kaiser Aluminum Fabricated Products Restoration Plan |
|
|
|
8-K |
|
001-09447 |
|
10.14 |
|
July 6, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
*10.14 |
|
Amendment to the Kaiser Aluminum Fabricated Products Restoration Plan |
|
|
|
8-K |
|
000-52105 |
|
10.4 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
*10.15 |
|
Form of Non-Employee Director Restricted Stock Award Agreement |
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10-K |
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001-09447 |
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10.14 |
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February 20, 2025 |
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*10.16 |
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Form of Executive Officer Restricted Stock Units Award Agreement |
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8-K |
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001-09447 |
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10.2 |
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March 10, 2020 |
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*10.17 |
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Kaiser Aluminum Corporation Key Employee Severance Benefit Plan |
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8-K |
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001-09447 |
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10.1 |
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December 5, 2024 |
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*10.18 |
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2025 Short-Term Incentive Plan for Key Managers |
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10-Q |
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001-09447 |
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10.1 |
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April 24, 2025 |
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*10.19 |
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2023-2025 Long-Term Incentive Plan for Key Managers Summary |
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10-Q |
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001-09447 |
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10.2 |
|
April 28, 2023 |
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*10.20 |
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2023 Form of Executive Officer Performance Shares Award Agreement |
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10-Q |
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001-09447 |
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10.3 |
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April 28, 2023 |
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*10.21 |
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2024-2026 Long-Term Incentive Plan Performance Shares |
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10-Q |
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001-09447 |
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10.2 |
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April 25, 2024 |
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*10.22 |
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2024 Form of Executive Officer Performance Shares Award Agreement |
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10-Q |
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001-09447 |
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10.3 |
|
April 25, 2024 |
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*10.23 |
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2025-2027 Long-Term Incentive Plan Performance Shares |
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10-Q |
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001-09447 |
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10.2 |
|
April 24, 2025 |
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*10.24
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|
2025 Form of Executive Officer Restricted Stock Unit Award Agreement |
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10-Q |
|
001-09447 |
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10.3 |
|
April 24, 2025 |
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*10.25 |
|
2025 Form of Executive Officer Performance Shares Award Agreement |
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10-Q |
|
001-09447 |
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10.4 |
|
April 24, 2025 |
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10.26 |
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Ground Lease Agreement dated as of March 31, 2021 by and between Kaiser Aluminum Warrick, LLC and Warrick Real Estate LLC, solely as to Sections 2.2, 17 and 33.2, Alcoa Power Generating Inc. and Warrick Newco LLC |
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8-K |
|
001-09447 |
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10.1 |
|
April 1, 2021 |
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89
Exhibit |
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Provided |
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Incorporated by Reference |
||||||
No. |
|
Exhibit Description |
|
Herewith |
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Form |
|
File Number |
|
Exhibit |
|
Filing Date |
*10.27 |
|
Kaiser Aluminum Corporation 2021 Equity and Incentive Compensation Plan (Amended and Restated Effective June 11, 2024) |
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8-K |
|
001-09447 |
|
10.1 |
|
June 11, 2024 |
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*10.28 |
|
Amended and Restated Director Designation Agreement dated April 23, 2025 |
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10-Q |
|
001-09447 |
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10.5 |
|
April 24, 2025 |
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*10.29 |
|
Transition Letter between the Company and Blain A. Tiffany |
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8-K |
|
001-09447 |
|
10.1 |
|
January 7, 2026 |
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18.1 |
|
Preferability Letter from Independent Registered Public Accounting Firm, dated April 24, 2025 |
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10-Q |
|
001-09447 |
|
18.1 |
|
April 24, 2025 |
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19.1 |
|
Kaiser Aluminum Corporation Securities Trading Policy |
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|
10-K |
|
001-09447 |
|
19.1 |
|
February 23, 2024 |
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21.1 |
|
Significant Subsidiaries of Kaiser Aluminum Corporation |
|
X |
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23.1 |
|
Consent of Independent Registered Public Accounting Firm |
|
X |
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31.1 |
|
Certification of Keith A. Harvey pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|
X |
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31.2 |
|
Certification of Neal E. West pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
|
X |
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32.1 |
|
Certification of Keith A. Harvey pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
|
X |
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32.2 |
|
Certification of Neal E. West pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
|
X |
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*97.1 |
|
Kaiser Aluminum Corporation Compensation Clawback Policy Effective October 2, 2023 |
|
|
|
10-K |
|
001-09447 |
|
97.1 |
|
February 23, 2024 |
|
|
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|
101.INS |
|
Inline XBRL Instance Document – the instance document does not appear in the Interactive Data File because its XBRL tags are embedded within the Inline XBRL document |
|
|
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|
101.SCH |
|
Inline XBRL Taxonomy Extension Schema |
|
X |
|
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|
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|
104 |
|
Cover Page Interactive Data File (formatted as Inline XBRL and contained in Exhibit 101) |
|
X |
|
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|
* Management contract or compensatory plan or arrangement required to be filed as an exhibit to this Annual Report on Form 10‑K.
Item 16. Form 10-K Summary
None.
90
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
|
KAISER ALUMINUM CORPORATION |
|
|
|
|
|
|
/s/ Keith A. Harvey |
|
|
Keith A. Harvey |
|
|
Chairman, President and Chief Executive Officer |
|
|
|
Date: February 19, 2026 |
|
|
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated.
|
|
|
|
|
/s/ Keith A. Harvey |
|
Chairman, President and Chief Executive Officer (Principal Executive Officer)
|
|
Date: February 19, 2026 |
Keith A. Harvey |
|
|
||
|
|
|
|
|
/s/ Neal E. West |
|
Executive Vice President and Chief Financial Officer (Principal Financial Officer) |
|
Date: February 19, 2026 |
Neal E. West |
|
|
||
|
|
|
|
|
/s/ Vijai Narayan |
|
Vice President and Chief Accounting Officer (Principal Accounting Officer) |
|
Date: February 19, 2026 |
Vijai Narayan |
|
|
||
|
|
|
|
|
/s/ Michael C. Arnold |
|
Director |
|
Date: February 19, 2026 |
Michael C. Arnold |
|
|
||
|
|
|
|
|
|
|
Director |
|
|
David A. Foster |
|
|
||
|
|
|
|
|
/s/ Kimberly T. Glas |
|
Director |
|
Date: February 19, 2026 |
Kimberly T. Glas |
|
|
|
|
|
|
|
|
|
|
|
Director |
|
|
Richard P. Grimley |
|
|
||
|
|
|
|
|
|
|
Director |
|
|
James D. Hoffman |
|
|
|
|
|
|
|
|
|
/s/ Lauralee E. Martin |
|
Director |
|
Date: February 19, 2026 |
Lauralee E. Martin |
|
|
||
|
|
|
|
|
/s/ Glenda J. Minor |
|
Director |
|
Date: February 19, 2026 |
Glenda J. Minor |
|
|
||
|
|
|
|
|
|
|
Director |
|
|
Donald J. Stebbins |
|
|
||
|
|
|
|
|
/s/ Brett E. Wilcox |
|
Director |
|
Date: February 19, 2026 |
Brett E. Wilcox |
|
|
||
|
|
|
|
|
91