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Turbotech, Ansys Collaboration Advances Hydrogen-Fueled Light Aviation

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Turbotech has achieved a significant breakthrough in sustainable aviation by developing the first viable hydrogen-fueled turbine engine for light aircraft, using Ansys (NASDAQ: ANSS) simulation technology. The company successfully demonstrated a hydrogen-fueled turboprop engine through the BeautHyFuel project, becoming the first to run a scalable turboprop from a cryogenic hydrogen tank. Using Ansys Fluent simulation software, Turbotech efficiently identified optimal nozzle designs, reducing prototyping costs and timelines. The turbine showed remarkable durability, maintaining structural integrity after 30 hours of hydrogen burn without increased emissions. This development is part of a collaborative project supported by the French Civil Aviation Authority, involving partnerships with Elixir Aircraft, Safran, Air Liquide, and Daher, marking a significant step toward zero-carbon emissions in light aviation.
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Positive

  • First successful demonstration of a hydrogen-fueled turboprop engine for light aviation, showing technological leadership
  • Zero carbon emissions achievement in turbine operation, advancing sustainable aviation goals
  • Significant reduction in prototyping costs and development timelines through simulation-led product development
  • Strong partnerships with major industry players including Safran, Air Liquide, and Daher
  • Proven durability with nozzles maintaining structural integrity after 30 hours of hydrogen burn

Negative

  • Complex technical challenges in balancing power output, fuel consumption, and heat management
  • Limited initial application to small-scale aircraft and VTOL vehicles rather than larger commercial aviation

News Market Reaction

+1.13%
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+1.13% News Effect

On the day this news was published, ANSS gained 1.13%, reflecting a mild positive market reaction.

Data tracked by StockTitan Argus on the day of publication.

Through simulation-led product development, Turbotech becomes first company to successfully run a scalable turboprop out of a cryogenic hydrogen tank

Key Highlights

  • Leveraging Ansys simulation to validate its innovative design, Turbotech's hydrogen turbine propulsion system can operate with high efficiency and produce zero carbon emissions for light aviation
  • Turbotech integrates Ansys across its designs — from component to system — creating a digital thread that drives significant time and cost savings when developing hydrogen propulsion systems
  • Turbotech uses Ansys Fluent™ fluid simulation software to redesign turbine components for hydrogen, initially through the Ansys Startup Program

PITTSBURGH, June 10, 2025 /PRNewswire/ -- Turbotech, a supplier of efficient and sustainable aviation solutions, is leveraging Ansys (NASDAQ: ANSS) simulation to deliver the first viable hydrogen-fueled turbine engine for small-scale passenger planes, vertical takeoff and landing (VTOL) vehicles, drones, and more. In partnership with the BeautHyFuel project, Turbotech is the first company to successfully demonstrate a hydrogen-fueled turboprop engine, emphasizing the crucial role of Ansys simulation in advancing next-generation technology.

Exploratory turbine designs struggle to safely and reliably use hydrogen as a fuel, resulting in difficulty balancing power output, fuel consumption, heat, and combustion systems service life. Turbotech takes a scalable approach, using Ansys simulation to help design and validate a gas turbine that is fuel agnostic — supporting an easier, streamlined transition to hydrogen.

Simulation-led product development allowed Turbotech to quickly identify the two best nozzle designs for real-world testing — cutting prototyping costs and timelines. Specifically, Fluent delivered critical high-fidelity predictions of the flame shape and temperature, and after 30 hours of hydrogen burn the nozzles retained nearly identical structural integrity, and the turbine did not increase emissions output. Ansys solvers also enabled Turbotech to run these simulations on boosted workstations, avoiding the need for large clusters traditionally required for combustion modeling.

Turbotech first developed a novel regenerative turbine through the Ansys Startup Program. This work helped pave the way for a digital thread that seamlessly connects and manages data, ultimately enabling the retrofit for hydrogen.

"Turbotech's goal is to bring a built-in, deeply integrated solution to the light aviation market that reduces carbon emissions and empowers pilots to focus solely on flying," said Guillaume Malet, chief technology officer at Turbotech. "The reliability of Ansys helped us tremendously throughout the redesign, successfully allowing us to retrofit the turbine for hydrogen on a much shorter timeline. It would not have been feasible to test or optimize our prototypes without Ansys simulation."

This series of tests is part of the BeautHyFuel project, supported by the French Civil Aviation Authority and led by Turbotech and Elixir Aircraft, in partnership with Safran, Air Liquide and Daher.

"Ansys is dedicated to supporting customers like Turbotech in expanding the limits of what can be achieved through simulation," said Walt Hearn, senior vice president of customer excellence and worldwide sales at Ansys. "This first-pass success was made possible not only by Turbotech's expert engineers and their deep understanding of complex multiphysics, but by Ansys' strong technical support across all phases of the project. The collaboration is critical to helping Turbotech save significant time, costs, and resources as they advance this new market."

Visit Ansys at the Paris Air Show June 16-19 at Chalet 214 to see Turbotech technology on display, and Hall 4 to learn more about Ansys digital engineering technology.

/ About Ansys

Our Mission: Powering Innovation that Drives Human Advancement™

When visionary companies need to know how their world-changing ideas will perform, they close the gap between design and reality with Ansys simulation. For more than 50 years, Ansys software has enabled innovators across industries to push boundaries by using the predictive power of simulation. From sustainable transportation to advanced semiconductors, from satellite systems to life-saving medical devices, the next great leaps in human advancement will be powered by Ansys.

Ansys and any and all ANSYS, Inc. brand, product, service and feature names, logos and slogans are registered trademarks or trademarks of ANSYS, Inc. or its subsidiaries in the United States or other countries. All other brand, product, service and feature names or trademarks are the property of their respective owners.

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/ Contacts

Media       

Mary Kate Joyce


724.820.4368


marykate.joyce@ansys.com 

 

Investors     

Kelsey DeBriyn


724.820.3927


kelsey.debriyn@ansys.com 

 

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SOURCE Ansys

FAQ

What is the significance of Turbotech's hydrogen-fueled turbine engine development with Ansys?

It's the first successful demonstration of a scalable turboprop engine running from a cryogenic hydrogen tank, enabling zero-carbon emissions for light aviation through simulation-led development.

How does Ansys (ANSS) simulation technology benefit Turbotech's hydrogen engine development?

Ansys Fluent simulation software helped identify optimal nozzle designs, reduced prototyping costs, and shortened development timelines while enabling accurate predictions of flame shape and temperature.

Who are the key partners in the BeautHyFuel project with Turbotech?

The project is supported by the French Civil Aviation Authority and includes partnerships with Elixir Aircraft, Safran, Air Liquide, and Daher.

What are the target applications for Turbotech's hydrogen-fueled engine?

The engine is designed for small-scale passenger planes, vertical takeoff and landing (VTOL) vehicles, drones, and similar light aviation applications.

How did the hydrogen turbine perform in durability tests?

The nozzles maintained nearly identical structural integrity after 30 hours of hydrogen burn, with no increase in emissions output.
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