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Constellium’s Muscle Shoals facility receives Department of Defense grant to increase casting capacity

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Constellium's (NYSE: CSTM) Muscle Shoals facility in Alabama has been awarded a $23 million grant from the U.S. Department of Defense (DoD) to rebuild its Direct Chill aluminium casting center. The funding, provided under the Defense Production Act, will be used to install state-of-the-art casting equipment, potentially adding up to 300 million pounds of annual casting capacity.

This investment aims to increase recycled input, reduce primary metal use, and provide an additional domestic source of aluminium rolling ingot for the U.S. industrial base. The expansion is expected to help meet growing demand for flat rolled aluminium products across multiple industries, including defense, aerospace, automotive, and packaging.

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Positive

  • Received $23 million DoD grant for capacity expansion
  • Potential to add 300 million pounds of annual casting capacity
  • Expected increase in recycled input and reduction in primary metal use
  • Strengthening domestic supply chain for critical aluminium products
  • Addressing growing demand for flat rolled aluminium across multiple industries

Negative

  • None.

Insights

The $23 million investment from the U.S. Department of Defense (DoD) represents a notable financial boost for Constellium’s Muscle Shoals facility. This influx of capital via the Defense Production Act underscores the strategic importance of the company within the broader industrial framework.

Financial Implications: The increased casting capacity—up to 300 million pounds annually—positions Constellium to cater to growing domestic demand while reducing reliance on imported aluminium slab. From a financial perspective, this could enhance revenue streams and operational efficiency by leveraging recycled inputs and reducing the use of more expensive primary metals.

Given the rising demand for aluminium products in defense, aerospace and other critical industries, Constellium stands to benefit significantly. The potential increase in supply capacity could translate into higher sales volumes and profitability, supporting a more robust balance sheet in the long term.

The strategic partnership with the DoD to expand casting capacity is highly impactful for Constellium from a market positioning standpoint. As the demand for flat rolled aluminium products continues to surge in defense, aerospace, automotive and packaging industries, Constellium is poised to capture a larger market share.

This move could also mitigate supply chain risks by ensuring a steady, domestic source of aluminium rolling ingot, which is important for maintaining production flow and meeting customer demands efficiently. The enhanced capacity should provide a competitive advantage, potentially leading to increased market penetration and customer loyalty.

Additionally, the alignment with national security objectives adds a layer of strategic value, potentially opening doors to more government contracts and long-term partnerships.

The installation of state-of-the-art casting equipment at Constellium’s Muscle Shoals facility signifies a significant technological upgrade. Modern casting technology not only improves production efficiency but also enhances the quality and consistency of the final product.

This technological enhancement is likely to lead to reduced operational costs through improved energy efficiency and minimized waste. Furthermore, the capability to increase recycled input aligns with sustainable manufacturing practices, which are increasingly becoming a focal point for both regulatory compliance and corporate responsibility.

From a technological perspective, this investment underscores Constellium's commitment to maintaining a cutting-edge production facility that can adapt to evolving industry demands and regulatory standards.

PARIS, July 23, 2024 (GLOBE NEWSWIRE) -- Constellium (NYSE: CSTM) announced today that its facility in Muscle Shoals, Alabama has been selected by the U.S. Department of Defense (DoD) for an investment of $23 million under Title III, Defense Production Act to rebuild its Direct Chill aluminium casting center.

The funding was awarded via the Defense Production Act Investments (DPAI) Program. DPAI is overseen by the Manufacturing Capability Expansion and Investment Program (MCEIP) in the Office of the Assistant Secretary of Defense for Industrial Base Policy. Constellium will use the funds to install state-of-the-art casting equipment on the site of a dismantled casting center intended to add up to 300 million pounds of annual casting capacity. With this added capacity, the plant expects to increase its recycled input, reduce its use of primary metal, and provide the U.S. industrial base an additional, self-reliant, domestic source of supply for aluminium rolling ingot.

In recent years, domestic U.S. capacity to cast rolling ingot has lagged the growing demand for flat rolled aluminium products across multiple manufacturing industries, forcing U.S. rolling mills to rely on imported slab to meet customer demand. Flat rolled aluminium products, including sheet and plate, are critical material inputs for the defense, aerospace, automotive, packaging and transportation industries. The expected additional domestic casting capacity enabled by this joint effort with the DoD will help secure the capacity to supply rolling ingot to U.S. rolling mills and provide a vital surge capacity to the DoD if needed to support U.S. security commitments around the globe.

“This investment under the Defense Production Act will enable our industry to meet the rapidly increasing demand for the aluminium products needed not only for our national security, but also necessary for the overall U.S. manufacturing sector and a healthy economy,” commented Buddy Stemple, President of Constellium Muscle Shoals. “We are very excited to have this opportunity to partner with the DoD to help strengthen our industrial base.”

Constellium Muscle Shoals is a major aluminium sheet supplier for the packaging and automotive markets. The plant has the capacity to produce over 1 billion pounds per year of finished aluminium coils. Muscle Shoals also operates a world-class recycling center able to recycle the equivalent of 20 billion aluminium cans per year.

About Constellium

Constellium (NYSE: CSTM) is a global sector leader that develops innovative, value-added aluminium products for a broad scope of markets and applications, including aerospace, automotive and packaging. Constellium generated €7.2 billion of revenue in 2023.
www.constellium.com

Forward-looking statements

Certain statements contained in this press release may constitute forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. This press release may contain “forward-looking statements” with respect to our business, results of operations and financial condition, and our expectations or beliefs concerning future events and conditions. You can identify forward-looking statements because they contain words such as, but not limited to, “believes,” “expects,” “may,” “should,” “approximately,” “anticipates,” “estimates,” “intends,” “plans,” “targets,” likely,” “will,” “would,” “could” and similar expressions (or the negative of these terminologies or expressions). All forward-looking statements involve risks and uncertainties. Many risks and uncertainties are inherent in our industry and markets, while others are more specific to our business and operations. These risks and uncertainties include, but are not limited to: market competition; economic downturn; disruption to business operations; the Russian war on Ukraine; the inability to meet customer demand and quality requirements; the loss of key customers, suppliers or other business relationships; supply disruptions; excessive inflation; the capacity and effectiveness of our hedging policy activities; the loss of key employees; levels of indebtedness which could limit our operating flexibility and opportunities; and other risk factors set forth under the heading “Risk Factors” in our Annual Report on Form 20-F, and as described from time to time in subsequent reports filed with the U.S. Securities and Exchange Commission. The occurrence of the events described and the achievement of the expected results depend on many events, some or all of which are not predictable or within our control. Consequently, actual results may differ materially from the forward-looking statements contained in this press release. We undertake no obligation to update or revise any forward-looking statement as a result of new information, future events or otherwise, except as required by law.

Media Contacts
   
Investor Relations Communications
Jason Hershiser Delphine Dahan-Kocher
Phone: +1 443 988-0600 Phone: +1 443 420 7860
investor-relations@constellium.com delphine.dahan-kocher@constellium.com

FAQ

What is the value of the DoD grant received by Constellium (CSTM) for its Muscle Shoals facility?

Constellium (CSTM) received a $23 million grant from the U.S. Department of Defense for its Muscle Shoals facility in Alabama.

How much additional casting capacity is expected from Constellium's (CSTM) Muscle Shoals expansion?

The expansion at Constellium's (CSTM) Muscle Shoals facility is expected to add up to 300 million pounds of annual casting capacity.

What industries will benefit from Constellium's (CSTM) increased aluminium casting capacity?

The increased capacity will benefit industries such as defense, aerospace, automotive, packaging, and transportation, which rely on flat rolled aluminium products.

How will the DoD grant help Constellium (CSTM) improve its environmental impact?

The grant will enable Constellium (CSTM) to increase its recycled input and reduce its use of primary metal, potentially improving its environmental impact.
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