Flex's Critical Power Business Doubles Its European Footprint to Meet Growing AI Data Center Power Demands

Rhea-AI Summary

Flex (NASDAQ: FLEX) has announced a major expansion of its Critical Power Business, Anord Mardix, in Europe to enhance data center power capabilities. The company has acquired a new 600,000-square-foot manufacturing site in Bielsko-Biała, Poland, effectively doubling its European power product capacity to 1.2 million square feet. The facility employs over 700 skilled workers and will produce grid-to-chip products including LV/MV Switchgear, Power Pods, and Busway systems.

This expansion follows recent strategic moves including opening a second facility in Dundalk, Ireland, launching a new U.S. manufacturing facility in Dallas, and acquiring Crown Technical Systems and JetCool Technologies. The expansion is driven by increasing demand for AI-driven power solutions and data center infrastructure, with Flex now operating more than 30 sites in EMEA and maintaining over 11 million square feet of regionalized manufacturing capacity in Europe.

Positive

• Doubles European power product capacity from 616,000 to 1.2 million square feet
• Creates 700+ new jobs at the Polish facility
• Strategic acquisitions of Crown Technical Systems and JetCool Technologies enhance product portfolio
• Expansion across multiple regions (Poland, Ireland, US) strengthens global presence
• Positions company to capitalize on growing AI-driven data center market

Negative

• None.

Insights

Industrial Manufacturing & Data Center Infrastructure Expert

Flex doubles European manufacturing capacity to capitalize on surging AI data center power demands, strengthening its competitive position in critical infrastructure.

Flex's strategic expansion in Europe represents a calculated response to the explosive growth in AI infrastructure demand. The addition of the 600,000-square-foot Bielsko-Biała facility effectively doubles the company's European manufacturing footprint to 1.2 million square feet, significantly enhancing production capacity for critical power components.

This expansion aligns perfectly with the current AI-driven super-cycle in data center construction. As hyperscalers and cloud providers race to deploy AI capabilities, power infrastructure has emerged as a critical bottleneck. Flex is positioning itself to capture this demand through vertical integration - their product lineup now spans from grid-level systems to chip-level cooling solutions, creating a compelling end-to-end offering.

The Polish facility's focus on producing Low/Medium Voltage Switchgear, PowerPods, and Busway systems directly addresses the most complex challenges in modern data centers: delivering massive power loads efficiently while reducing deployment times. PowerPods, in particular, represent the industry shift toward modular, prefabricated power solutions that can slash construction schedules by 30-50% compared to traditional builds.

This expansion follows a clear pattern of strategic moves including the Dundalk facility expansion in Ireland, a new Texas manufacturing site, and the acquisitions of Crown Technical Systems and JetCool Technologies. The JetCool acquisition is especially notable as it brings liquid cooling technology into Flex's portfolio – essential technology as AI computing density increases power demands beyond what air cooling can efficiently handle.

By establishing regionalized manufacturing with 11 million square feet of capacity across Europe, Flex is also mitigating supply chain risks and reducing logistics costs in a market where speed-to-deployment creates competitive advantage for their customers.

News summary

• Expanding data center critical power product manufacturing capacity with new site: Bielsko-Biała, Poland (600,000 square feet¹)
• Growth in manufacturing capacity addresses rising customer demand based on multi-year artificial intelligence-driven data center expansion strategies
• Acceleration of power expansion enhances the Flex Anord Mardix EMEA footprint with eight sites total

AUSTIN, Texas, May 13, 2025 /PRNewswire/ -- Flex's (NASDAQ: FLEX) Critical Power Business, Anord Mardix, today announced a significant expansion of its European operations to enhance data center power offerings. The company recently acquired a new manufacturing site in Bielsko-Biała, Poland, doubling Flex's power product capacity in Europe from 616,000 to 1,200,000 square feet² to meet rising customer demand for AI-driven power solutions. Flex has strategically established over 11 million square feet of regionalized manufacturing capacity in Europe, to better serve local demand.

Flex is expanding in Poland as part of its global growth strategy to invest in essential power and data center technologies and sites to meet the growing customer demand. The new Polish site comes after opening a second facility in Dundalk, adding 120,000 square feet³, doubling Anord Mardix's capacity in Ireland. The Dundalk facility, named D2, assembles switchgear products to efficiently meet the rising global demand for reliable data center power, fueled by AI growth.

Additionally, the company recently opened a new U.S. critical power product manufacturing and assembly facility in Dallas, Texas, and made two important acquisitions: Crown Technical Systems, which specializes in power distribution solutions, and JetCool Technologies, which added liquid cooling products to the Flex data center portfolio.

"Our expansion in Europe represents a pivotal moment for Flex as we accelerate our global manufacturing capabilities to address data center power, heat, and scale challenges in the AI era," said Chris Butler, president of Embedded and Critical Power at Flex. "We are committed to delivering next-generation power infrastructure solutions that not only maximize computing performance but also significantly reduce deployment times for our customers. This investment allows us to align closely with the demands of rapid data center expansion worldwide."

New Poland sites: Bielsko-Biała

Employing 700+ skilled workers, Flex's new Bielsko-Biała site is fully operational. The teams will produce an extensive portfolio of grid-to-chip products, including Low Voltage/Medium Voltage (LV/MV) Switchgear, Power Pods, and Busway systems. Flex's focus is a direct response to its customers' increasing requirements for next-generation power infrastructure that enables faster data center deployment at scale. Flex is planning to expand the site to support PowerPods production, meeting the changing needs of its customers.

The establishment of this new Polish site is a prime opportunity for the workforce to be a part of Flex's global growth plan, ensuring the company's ability to deliver innovative power solutions from the grid to the chip. The dedication to expanding Flex's manufacturing footprint of more than 30 sites in EMEA reaffirms the company's commitment to providing exceptional service and support in an era of accelerated technological advancement.

Flex global site locations:

See more here: https://flex.com/company/global-locations

About Flex
Flex (Reg. No. 199002645H) is the manufacturing partner of choice that helps a diverse customer base design and build products that improve the world. Through the collective strength of a global workforce across 30 countries and responsible, sustainable operations, Flex delivers technology innovation, supply chain, and manufacturing solutions to diverse industries and end markets.

About Anord Mardix
Anord Mardix, a Flex company, is a global leader in critical power distribution and protection with operations in North America, EMEA and Asia Pacific. It produces an end-to-end product range including switchgear, modular power pod solutions, and flexible busway distribution solutions, serving the global data center and cloud computing industries—from independent providers to hyper-scale leaders. (www.anordmardix.com) 

^{________________________________
1} 56,000 square meters
² 57,000–111,000 square meters
³ 11,000 square meters

Flex Contacts

Media & Press
Yvette Lorenz
Director, Executive Communications and Corporate PR
(415) 225-7315
Yvette.Lorenz@flex.com 

Investors & Analysts
David A. Rubin
Vice President, Investor Relations
(408) 577-4632
David.Rubin@flex.com

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SOURCE Flex

FAQ

What is the size of Flex's new manufacturing facility in Bielsko-Biała, Poland?

Flex's new manufacturing facility in Bielsko-Biała, Poland is 600,000 square feet in size.

How many jobs will FLEX's new Polish facility create?

The new Bielsko-Biała facility will employ over 700 skilled workers.

What products will be manufactured at Flex's new Polish facility?

The facility will produce grid-to-chip products, including Low Voltage/Medium Voltage (LV/MV) Switchgear, Power Pods, and Busway systems.

How much manufacturing capacity does FLEX now have in Europe?

Flex maintains over 11 million square feet of regionalized manufacturing capacity in Europe, with the power product capacity specifically doubling to 1.2 million square feet.

What recent acquisitions has FLEX made to enhance its data center capabilities?

Flex has acquired Crown Technical Systems for power distribution solutions and JetCool Technologies for liquid cooling products.