ZJK Industrial Co., Ltd. Triples Captive Screw Production Efficiency with New Semi-Automatic Equipment
ZJK Industrial (NASDAQ:ZJK), a precision parts manufacturer for AI infrastructure and smart technologies, has implemented new semi-automatic punching equipment for captive screw production. The innovative system features a circular workbench with a divider and adjustable stamping mechanism, seamlessly integrating into automated assembly lines.
The technological advancement has delivered significant operational improvements, including a threefold increase in production efficiency and a 50% reduction in labor requirements. This development addresses traditional challenges in captive screw manufacturing, such as manual assembly complexity and quality inconsistencies.
ZJK Industrial (NASDAQ:ZJK), produttore di componenti di precisione per infrastrutture AI e tecnologie intelligenti, ha introdotto nuove attrezzature semi-automatiche per la produzione di viti captive. Il sistema innovativo presenta un piano di lavoro circolare con divisore e meccanismo di stampa regolabile, integrandosi perfettamente nelle linee di assemblaggio automatizzate.
Questo progresso tecnologico ha portato a miglioramenti operativi significativi, tra cui un incremento triplo dell'efficienza produttiva e una riduzione del 50% del fabbisogno di manodopera. Tale sviluppo risolve le sfide tradizionali nella produzione di viti captive, come la complessità dell'assemblaggio manuale e le incoerenze qualitative.
ZJK Industrial (NASDAQ:ZJK), fabricante de piezas de precisión para infraestructuras de IA y tecnologías inteligentes, ha implementado nuevo equipo semi-automático para la producción de tornillos cautivos. El sistema innovador cuenta con una mesa de trabajo circular con divisor y mecanismo de estampado ajustable, integrándose perfectamente en las líneas de ensamblaje automatizadas.
Este avance tecnológico ha proporcionado mejoras operativas significativas, incluyendo un incremento triple en la eficiencia de producción y una reducción del 50% en los requerimientos de mano de obra. Este desarrollo aborda desafíos tradicionales en la fabricación de tornillos cautivos, como la complejidad del ensamblaje manual y las inconsistencias de calidad.
ZJK Industrial (NASDAQ:ZJK)는 AI 인프라 및 스마트 기술용 정밀 부품 제조업체로서, 캡티브 스크류 생산을 위한 새로운 반자동 펀칭 장비를 도입했습니다. 이 혁신적인 시스템은 분할기와 조절 가능한 스탬핑 메커니즘이 있는 원형 작업대를 특징으로 하며, 자동화 조립 라인에 원활하게 통합됩니다.
이 기술적 진보는 생산 효율성을 세 배로 향상시키고 노동력 요구량을 50% 줄이는 등 운영상 큰 개선을 가져왔습니다. 이 개발은 수작업 조립의 복잡성과 품질 불일치와 같은 캡티브 스크류 제조의 전통적인 문제를 해결합니다.
ZJK Industrial (NASDAQ:ZJK), fabricant de pièces de précision pour les infrastructures d'IA et les technologies intelligentes, a mis en place un nouvel équipement de poinçonnage semi-automatique pour la production de vis captives. Ce système innovant comprend une table de travail circulaire avec un diviseur et un mécanisme de tamponnage réglable, s'intégrant parfaitement dans les lignes d'assemblage automatisées.
Cette avancée technologique a permis des améliorations opérationnelles significatives, notamment une augmentation triplée de l'efficacité de production et une réduction de 50 % des besoins en main-d'œuvre. Ce développement répond aux défis traditionnels de la fabrication des vis captives, tels que la complexité de l'assemblage manuel et les incohérences de qualité.
ZJK Industrial (NASDAQ:ZJK), ein Hersteller von Präzisionsteilen für KI-Infrastrukturen und intelligente Technologien, hat neue halbautomatische Stanzanlagen für die Produktion von Captive-Schrauben eingeführt. Das innovative System verfügt über einen runden Arbeitstisch mit Teiler und ein verstellbares Stanzmechanismus, das nahtlos in automatisierte Montagelinien integriert wird.
Der technologische Fortschritt hat bedeutende betriebliche Verbesserungen gebracht, darunter eine dreifache Steigerung der Produktionseffizienz und eine Reduzierung des Arbeitskräftebedarfs um 50%. Diese Entwicklung löst traditionelle Herausforderungen bei der Herstellung von Captive-Schrauben, wie die Komplexität der manuellen Montage und Qualitätsinkonsistenzen.
- Production efficiency increased by over 300% with new semi-automatic equipment
- Labor costs reduced by 50% through automation
- Enhanced quality consistency through automated assembly process
- Improved competitive position in the fastener sector
- Required significant R&D investment for equipment development
Insights
ZJK's new semi-automatic system triples captive screw production efficiency while cutting labor costs by 50%, significantly boosting operational margins.
This equipment advancement represents a substantial operational breakthrough for ZJK Industrial. The newly developed semi-automatic punching system addresses a critical manufacturing bottleneck in captive screw production. These specialized fasteners—consisting of screws, housings, and springs—previously required labor-intensive manual assembly and inconsistent punching processes that limited scalability.
The innovation's circular workbench design with an adjustable stamping mechanism eliminates the need for manual intervention, delivering three specific competitive advantages: a threefold increase in production throughput, a 50% reduction in labor requirements, and improved quality consistency. This combination typically translates to significant margin improvement in hardware manufacturing.
Captive screws serve critical functions in AI infrastructure, consumer electronics, EVs, and aerospace applications—all high-growth sectors requiring precision components. The high-mix, high-complexity nature of these fasteners had previously limited automation potential, creating a production constraint that affected scalability. By solving this specific manufacturing challenge, ZJK has enhanced its competitive positioning in a specialized hardware segment where engineering solutions create meaningful differentiation.
The investment also demonstrates ZJK's commitment to vertical integration of manufacturing processes, allowing the company to capture more value from its production chain while establishing additional barriers to competition in the precision fastener space.
Shenzhen, China, Aug. 04, 2025 (GLOBE NEWSWIRE) -- ZJK Industrial Co., Ltd. (NASDAQ: ZJK) (“ZJK Industrial”, “ZJK” or the “Company”), a high-tech precision parts and hardware manufacturer for artificial intelligence (AI) infrastructure, consumer electronics, electric vehicles, aerospace and other smart technologies, today announced the deployment of newly developed semi-automatic punching equipment for captive screws production. This advanced equipment significantly enhances automation in captive screw assembly, increasing production efficiency by more than threefold and reducing manual labor and related costs.
Traditionally, the production of captive screws involves assembling multiple components and manual punching, leading to low efficiency and inconsistent quality. Captive screws are composed of screws, housings, and springs, and require specialized tooling to prevent parts from dislodging before stamping and assembly. Additionally, the stamping mechanism’s working pressure must be adjusted to accommodate products of varying specifications. These challenges contribute to high manufacturing complexity and cost, despite the strong market demand for such fasteners.
To address these issues, ZJK invested in research and development to design a semi-automatic assembly system. The new system incorporates a circular workbench with a divider and an adjustable stamping mechanism, allowing seamless integration into automated assembly lines without manual intervention.
With this new equipment now operational, the Company has significantly enhanced its existing automated assembly capabilities for combined parts and opened up new possibilities for subsequent assembly processes. According to the Company, the new system has increased captive screw production efficiency by over three times and reduced required labor by
About ZJK Industrial Co., Ltd.
ZJK Industrial Co., Ltd. is a high-tech enterprise specializing in the manufacturing and sale of precision fasteners, structural parts and other precision metal parts applied in a variety of industries, including intelligent electronic equipment, new energy vehicles, aerospace, energy storage systems, medical and liquid cooling systems used in artificial intelligence supercomputers. With over fourteen years in the precision metal parts manufacturing industry, the Company maintains a skilled professional team, a series of highly automated and precision manufacturing equipment, stable and strong customer group, and complete quality management systems. ZJK mainly offers standard screws, precision screws and nuts, high-strength bolts and nuts, turning parts, stamping parts and Computer Numerical Control (CNC) machining parts, CNC milling parts, high precision structural components, Surface Mounting Technology (SMT) for miniature parts packaging, and technology service for research and development from a professional engineering team. For more information, please visit the Company's website at https://ir.zjk-industrial.com/.
Forward-Looking Statements
Certain statements in this announcement are forward-looking statements. These forward-looking statements involve known and unknown risks and uncertainties and are based on the Company’s current expectations and projections about future events that the Company believes may affect its financial condition, results of operations, business strategy and financial needs. Investors can find many (but not all) of these statements by the use of words such as “may,” “will,” “expect,” “anticipate,” “aim,” “estimate,” “intend,” “plan,” “believe,” “likely to” or other similar expressions in this announcement. The Company undertakes no obligation to update or revise publicly any forward-looking statements to reflect subsequent occurring events or circumstances, or changes in its expectations, except as may be required by law. Although the Company believes that the expectations expressed in these forward-looking statements are reasonable, it cannot assure you that such expectations will turn out to be correct, and the Company cautions investors that actual results may differ materially from the anticipated results and encourages investors to review other factors that may affect its future results in the Company’s filings with the U.S. Securities and Exchange Commission.
For more information, please contact:
ZJK Industrial Co., Ltd.
Phone: +86-755-28341175
Email: ir@zjk-industrial.com
Ascent Investor Relations LLC
Tina Xiao
Phone: +1-646-932-7242
Email: investors@ascent-ir.com
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