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Expion360 (Nasdaq: XPON) grows 2025 sales 72% but posts $6.2M loss

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(High)
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(Neutral)
Form Type
8-K

Rhea-AI Filing Summary

Expion360 Inc. reported strong revenue growth but continued losses for the year ended December 31, 2025. Net sales rose 72% to $9.7 million from $5.6 million in 2024, driven by expanded OEM relationships, new customers and broader adoption of its LiFePO4 battery platforms.

Gross profit increased to $1.3 million, though gross margin fell to 14% from 21% due to a one-time obsolete inventory adjustment. Without this, gross profit would have been $2.2 million or 23% of sales. Selling, general and administrative expenses rose 52% to $12.0 million, reflecting higher salaries, legal and professional fees and research and development.

Net loss narrowed to $6.2 million from $13.5 million, helped by higher sales and suspended liability income. Cash and cash equivalents increased to $3.0 million, working capital to $6.0 million, and stockholders’ equity to $6.5 million. In the fourth quarter, net sales grew 12% to $2.2 million, but a large inventory adjustment led to a gross loss and a $4.4 million net loss. Management highlighted upcoming next-generation industrial batteries and a new DASGen hybrid energy storage system as key 2026 growth initiatives.

Positive

  • None.

Negative

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Insights

Expion360 is growing sales quickly but remains loss-making while investing heavily in products and markets.

Expion360 delivered rapid top-line expansion in 2025, with net sales up 72% to $9.7 million. The RV market recovery, stronger OEM outreach and new customers supported demand for its LiFePO4 battery products and accessories across RV, marine and related applications.

Profitability, however, remains a challenge. Reported gross margin dropped to 14% due to a one-time obsolete inventory write-down, and operating loss widened as selling, general and administrative expenses climbed to $12.0 million, reflecting higher headcount, legal costs and research and development.

On the positive side, net loss improved to $6.2 million from $13.5 million, aided by suspended liability income, and liquidity strengthened, with cash at $3.0 million and working capital at $6.0 million. Management is emphasizing new industrial-focused battery models expected in the second half of 2026 and the DASGen hybrid energy storage system for construction sites as future growth drivers, while continuing to invest in higher-density chemistries and advanced battery management systems.

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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 

FORM 8-K

 

CURRENT REPORT

Pursuant to Section 13 or 15(d)

of the Securities Exchange Act of 1934

Date of Report (Date of earliest event reported): March 17, 2026

 

 

Expion360 Inc.

(Exact name of Registrant as specified in its charter)

 

 

Nevada   001-41347   81-2701049

(State or Other Jurisdiction

of Incorporation)

 

(Commission

File Number)

 

(IRS Employer

Identification No.)

 

2025 SW Deerhound Avenue

Redmond, OR 97756

(Address of principal executive offices and zip code)

(541) 797-6714

(Registrant’s telephone number, including area code)

Not Applicable

(Former name or former address, if changed since last report)

 

Check the appropriate box below if the Form 8-K filing is intended to simultaneously satisfy the filing obligation of the registrant under any of the following provisions:

 

  Written communications pursuant to Rule 425 under the Securities Act (17 CFR 230.425)

 

  Soliciting material pursuant to Rule 14a-12 under the Exchange Act (17 CFR 240.14a-12)

 

  Pre-commencement communications pursuant to Rule 14d-2(b) under the Exchange Act (17 CFR 240.14d-2(b))

 

  Pre-commencement communications pursuant to Rule 13e-4(c) under the Exchange Act (17 CFR 240.13e-4(c))

 

Securities registered pursuant to Section 12(b) of the Act: 

Title of each class  

Trading

Symbol(s)

 

Name of each exchange

on which registered

Common Stock, par value $0.001 per share   XPON   The Nasdaq Capital Market

Indicate by check mark whether the registrant is an emerging growth company as defined in Rule 405 of the Securities Act of 1933 (§ 230.405 of this chapter) or Rule 12b-2 of the Securities Exchange Act of 1934 (§ 240.12b-2 of this chapter).

Emerging growth company

If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act.

 

 

 

 

Item 2.02.Results of Operations and Financial Condition.

 

On March 17, 2026, Expion360 Inc. (the “Company”) issued a press release announcing its financial results for the fourth quarter and year ended December 31, 2025. A copy of the press release is furnished hereto as Exhibit 99.1.

 

The information provided in Item 2.02 of this Current Report, including Exhibit 99.1 attached hereto, is being furnished and shall not be deemed “filed” for purposes of Section 18 of the Securities Exchange Act of 1934, as amended (the “Exchange Act”), or otherwise subject to the liabilities of that section. Such information shall not be deemed incorporated by reference into any filing of the Company under the Securities Act of 1933, as amended, or the Exchange Act, whether made before or after the date hereof, regardless of any general incorporation language in such filing, except as otherwise expressly set forth by specific reference in such filing.

 

Item 9.01.Financial Statements and Exhibits.

 

(d) Exhibits

 

Exhibit
No.
  Description
     
99.1   Press Release, dated March 17, 2026
     
104   Cover Page Interactive Data File (embedded within the inline XBRL document)

 

 

 

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned hereunto duly authorized.

 

        EXPION360 INC.    
         
Date: March 17, 2026       By:   /s/ Shawna Bowin    
        Name:   Shawna Bowin    
        Title:   Chief Financial Officer    

 

 

EXHIBIT 99.1 

Expion360 Reports Fourth Quarter and Full Year 2025 Financial and Operational Results

 

FY 2025 Sales Growth of 72% to $9.7 Million Driven by Strong Demand for Battery Products, Accessories and Technologies

 

Next Generation Products for Industrial and Construction Applications to Expand Market Opportunities

 

REDMOND, OR – March 17, 2026 – Expion360 Inc. (Nasdaq: XPON) (“Expion360” or the “Company”), an industry leader in lithium iron phosphate (“LiFePO4”) battery power storage solutions, today reported its financial and operational results for the fourth quarter and year ended December 31, 2025.

 

Year Ended 2025 and Subsequent Financial and Operational Highlights

 

Net sales for the year ended December 31, 2025 totaled $9.7 million, a 72% increase compared to $5.6 million for the same period in 2024.
Gross profit for the year ended December 31, 2025 totaled $1.3 million, a 16% increase compared to $1.2 million for the same period in 2024.
Net cash used in operations for the year ended December 31, 2025 was $6.1 million, compared to $9.6 million for the same period in 2024, a 36% improvement.
Cash and cash equivalents totaled $3.0 million as of December 31, 2025, compared to $0.5 million as of December 31, 2024.
Working capital was $6.0 million as of December 31, 2025, compared to $2.0 million as of December 31, 2024.
Stockholders’ equity totaled $6.5 million as of December 31, 2025, compared to $2.5 million as of December 31, 2024.
Appointed veteran financial executive and director Joseph Hammer as Chief Executive Officer and Chairman of the Board of Directors to lead strategic direction and next phase of growth.
Entered into a strategic partnership related to the launch of the DASGen Hybrid Energy Storage System, an energy storage solution intended for use on construction and industrial job sites, marking Expion360’s entry into the industrial market.
Announced the upcoming release of three next-generation battery models, with commercial availability expected in the second half of 2026.

 

Management Commentary

 

"The year ended December 31, 2025 was highlighted by improved revenue and gross profit, driven by strong product sales of our next-generation technologies and batteries,” Joseph Hammer, Chief Executive Officer and Chairman of the Board of Directors of Expion360. “Net sales grew 72% to $9.7 million in 2025 compared to $5.6 million in 2024. Gross profit rose by 16% to $1.3 million in 2025 compared to $1.2 million in 2024. Sales improved for our premium LiFePO4 batteries and accessories on strong demand as the RV market continued to gain momentum, and from our expanded outreach to OEMs and successful onboarding of new customers.

 

 

 

“Moving into 2026, we remain focused on the expansion of our technology with the launch of three new next generation lithium battery models and entry into the industrial market, which has been one of our strategic targets for expanding into adjacent verticals. These new models are expected to be commercially available in the second half of 2026 and build on our established presence in the RV and marine markets while addressing the growing demand for higher energy density, fully-featured battery systems in industrial and commercial applications. The batteries are expected to be offered to customers at a lower cost than current equivalent models, while delivering higher capacity and improved performance. At the same time, the updated designs are expected to improve internal cost structure and margins, enabling increased reinvestment in product development and long-term customer value.

 

“We also recently partnered with Dealer Accessory Supply to launch the DASGen Hybrid Energy Storage System, an energy storage solution intended for use on construction and industrial job sites. The system will be powered by Expion360 battery technology and is designed to operate as an energy buffer between diesel generators and jobsite electrical loads. The system is intended to store and deploy energy based on load requirements, which may allow generators to operate fewer hours and at higher efficiency, depending on site conditions and usage patterns. With successful results from test-site performance and early interest from leading construction firms, we look forward to offering the system to end customers through our commercial sales organization.

 

“Our technology roadmap includes plans to expand our portfolio and explore the development of potential new revenue streams, including higher-density lithium-ion and LiFePO4 chemistries, modular platforms, and enhanced battery management systems aimed at improving safety, longevity, and overall cost efficiency for mobile and off-grid applications. We are also developing specialized energy storage solutions intended to be suitable for use in surveillance and monitoring applications. Development efforts continue to focus on next-generation storage technologies that may help lower costs, improve energy density, and support scalable manufacturing. We may also consider selective acquisitions and partnerships in power electronics and energy management as potential ways to strengthen vertical integration.

 

“Looking ahead, we are exploring new opportunities in the industrial and construction sectors. Our near-term priorities include expanding OEM market penetration through additional partnerships as well as the introduction of new battery features, technologies, and form factors aligned with OEM requirements. Across our end markets, we remain focused on innovation, thoughtful margin improvement, and measured growth in areas where we believe there is consistent demand and long-term growth opportunities,” concluded Mr. Hammer.

 

Full Year 2025 Financial Summary

 

For the year ended December 31, 2025, net sales totaled $9.7 million, an increase of 72% from $5.6 million in the prior year period. The increase in net sales was primarily attributable to the expansion of our customer base, increased sales to key customers, and broader adoption of our lithium iron phosphate battery platforms across distribution and OEM channels.

 

Gross profit for the year ended December 31, 2025 totaled $1.3 million, an increase of 16% compared to $1.2 million in the prior year period. Gross margin as a percent of net sales decreased from 21% for 2024 to 14% for 2025. This change is primarily due to a one-time adjustment for obsolete inventory, which affected our cost of sales, resulting in a decrease in gross profit. Gross profit for the year ended December 31, 2025 prior to that adjustment would have been $2.2 million and would have represented 23% of net sales, compared to 21% in the prior year period.

 

 

 

Selling, general and administrative expenses for the year ended December 31, 2025 totaled $12.0 million compared to $7.9 million in the prior year period, an increase of 52% but an overall decrease as a percentage of sales from 141% of sales in 2024 to 125% of sales in 2025. The increase was primarily due to increases in salaries and benefits, legal and professional fees, and research and development, which was partially offset by a decrease in rent and associated expenses.

 

Net loss totaled $6.2 million for the year ended December 31, 2025, a $7.2 million improvement from a net loss of $13.5 million in the prior year period. The improvement was driven by increased sales resulting in improved gross profit, as well as improvements in other income and expense, including the removal of the suspended liability.

 

Cash and cash equivalents totaled $3.0 million as of December 31, 2025, compared to $0.5 million as of December 31, 2024, an increase of $2.4 million, or 442%. Working capital totaled $6.0 million as of December 31, 2025, compared to $2.0 million as of December 31, 2024, an increase of $4.0 million, or 203%. Stockholders’ equity was $6.5 million as of December 31, 2025, compared to $2.5 million as of December 31, 2024, an increase of $4.0 million, or 160%.

 

Net cash used in operating activities for the year ended December 31, 2025 decreased to $6.1 million from $9.6 million in the prior year period. Change in inventory levels due to timing within our supply chain process accounted for the majority of the decrease.

 

Fourth Quarter 2025 Financial Summary

 

Net sales in the fourth quarter of 2025 totaled $2.2 million, an increase of 12% from $2.0 million in the prior year period. The increase in net sales was primarily attributable to the RV market recovering from its previous slowdown, and enhanced sales efforts including expanded outreach to OEM partners, strategic marketing initiatives, and the successful onboarding of new customers during this period.

 

Gross loss in the fourth quarter of 2025 totaled $0.3 million, compared to gross profit of $0.4 million in the prior year period. This change is due to adjusting the value of obsolete inventory, which affected our cost of sales. Without that adjustment, gross profit for the fourth quarter of 2025 would have been $0.6 million and would have represented 26% of net sales, compared to 22% in the prior year period.

 

Selling, general, and administrative expenses in the fourth quarter of 2025 were $4.9 million, an increase of 201% from $1.6 million in the fourth quarter of 2024. The increase was primarily due to increases in salaries and benefits as well as legal and professional fees.

 

Net loss in the fourth quarter of 2025 totaled $4.4 million, compared to $0.3 million in the fourth quarter of 2024. The change was driven by increased research and development, legal fees, and salary and benefit expenses.

 

About Expion360

 

Expion360 is an industry leader in premium lithium iron phosphate (LiFePO4) batteries and accessories for recreational vehicles, marine applications, Light EV and industrial applications.

 

 

 

The Company’s lithium-ion batteries feature half the weight of standard lead-acid batteries while delivering three times the power and ten times the number of charging cycles. Expion360 batteries also feature better construction and reliability compared to other lithium-ion batteries on the market due to their superior design and quality materials. Specially reinforced, fiberglass-infused, premium ABS casing and solid mechanical connections help provide top performance and safety. With Expion360 batteries, adventurers can enjoy the most beautiful and remote places on Earth even longer.

 

The Company is headquartered in Redmond, Oregon. Expion360 lithium-ion batteries are available today through more than 300 dealers, wholesalers, private-label customers, and OEMs across the country.

 

To learn more about the Company, visit expion360.com.

 

Forward-Looking Statements

 

This press release contains “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934, each as amended. Forward-looking statements include all statements that do not relate solely to historical or current facts, including without limitation statements regarding the Company’s business prospects, and can be identified by the use of words such as “may,” “will,” “expect,” “project,” “estimate,” “anticipate,” “plan,” “believe,” “potential,” “should,” “continue” or the negative versions of those words or other comparable words. Forward-looking statements included in this press release include, but are not limited to, statements relating to the Company’s anticipated timing of commercial availability of its products, the expected demand for its products, expectations for product features and capabilities and market opportunity, the expansion of the Company’s portfolio and the development of potential new revenue streams, and the anticipated benefits associated with the Company’s development and expansion efforts. Forward-looking statements are not guarantees of future actions or performance. These forward-looking statements are based on information currently available to the Company and its current plans or expectations and are subject to a number of risks and uncertainties that could significantly affect current plans. Should one or more of these risks or uncertainties materialize, or the underlying assumptions prove incorrect, actual results may differ significantly from those anticipated, believed, estimated, expected, intended, or planned. Although the Company believes that the expectations reflected in the forward-looking statements are reasonable, the Company cannot guarantee future results, performance, or achievements. Except as required by applicable law, including the security laws of the United States, the Company does not intend to update any of the forward-looking statements to conform these statements to actual results.

 

Company Contact:

541-797-6714

Shawna.Bowin@expion360.com

 

External Investor Relations:

Chris Tyson, Executive Vice President

MZ Group - MZ North America

949-491-8235

XPON@mzgroup.us

www.mzgroup.us

 

 

Expion360 Inc.

Balance Sheets

 

   As of December 31, 2025  As of December 31, 2024
Assets          
   Current Assets          
      Cash and cash equivalents  $2,969,096   $547,565 
      Accounts receivable, net   718,964    613,022 
      Inventory   2,858,780    4,831,461 
      Prepaid/in-transit inventory   318,440    1,612,686 
      Prepaid expenses and other current assets   179,645    236,461 
   Total current assets   7,044,925    7,841,195 
           
   Property and equipment   807,083    914,081 
   Accumulated depreciation   (478,861)   (430,191)
   Property and equipment, net   328,222    483,890 
           
   Other Assets          
      Operating leases – right-of-use asset   666,199    754,832 
      Deposits   32,016    27,471 
   Total other assets   698,215    782,303 
Total assets  $8,071,362   $9,107,388 
           
Liabilities and stockholders’ equity          
   Current liabilities          
     Accounts payable  $403,792   $338,091 
     Customer deposits   2,978    48,474 
     Accrued expenses and other current liabilities   221,863    187,464 
     Current portion of operating lease liability   337,246    256,153 
     Current portion of long-term debt   31,058    31,758 
     Suspended liability   —      4,985,948 
   Total current liabilities   996,937    5,847,888 
           
   Long-term debt, net of current portion and discount   166,187    198,412 
   Operating lease liability, net of current portion   372,478    542,764 
Total liabilities  $1,535,602   $6,589,064 
           
   Stockholders’ equity          
Preferred stock, par value $.001; 20,000,000 shares authorized; zero shares issued and outstanding   —      —   
Common stock, par value $.001; 200,000,000 shares authorized; 9,781,739 and 2,096,082 issued and outstanding as of December 31, 2025 and 2024, respectively   9,782    2,096 
      Additional paid-in capital   47,336,405    37,091,468 
      Accumulated deficit   (40,810,427)   (34,575,240)
   Total stockholders’ equity   6,535,760    2,518,324 
Total liabilities and stockholders’ equity  $8,071,362   $9,107,388 

 

 

 

 

Expion360 Inc.

Statements of Operations

   For the Years Ended December 31,
   2025  2024
Net sales  $9,651,870   $5,624,939 
Cost of sales   8,314,472    4,469,711 
Gross profit   1,337,398    1,155,228 
Selling, general and administrative   12,040,903    7,909,219 
Loss from operations   (10,703,505)   (6,753,991)
           
Other (income) / expense          
   Interest income   (16,147)   (86,121)
   Interest expense   20,226    976,618 
   Loss on sale of property and equipment   13,353    146,760 
   Settlement expense   —      709,900 
   Suspended liability expense / (income)   (4,485,948)   4,985,948 
   Other (income) / expense   48    (6,073)
Total other (income) / expense   (4,468,468)   6,727,032 
Loss before taxes   (6,235,037)   (13,481,023)
           
Tax (income) / expense   150    (1,548)
Net loss  $(6,235,187)  $(13,479,475)
           
Net loss per share (basic and diluted)  $(1.13)  $(21.03)
Weighted-average number of common shares outstanding   5,511,875    641,011 

 

 

 

Expion360 Inc.
Statements of Cash Flows

 

   For the Years Ended December 31,
   2025  2024
Cash flows from operating activities          
           
Net loss  $(6,235,187)  $(13,479,475)
Adjustments to reconcile net loss to net cash provided by (used in) operating activities:          
Depreciation   116,645    173,973 
Amortization of convertible note costs   —      667,144 
Loss on sale of property and equipment   13,353    146,760 
Stock-based settlement   —      209,000 
Stock-based compensation   1,163,654    616,632 
   Issuance of common stock in exchange for services   489,500    —   
Non-cash expense in exchange for asset disposal   21,420    —   
(Increase) / Decrease in inventory valuation   903,717    —   
Decrease in right-of-use assets and lease liabilities   —      (67,778)
Increase / (Decrease) in suspended liability   (4,485,948)   4,985,948 
           
Changes in operating assets and liabilities:          
Increase in accounts receivable   (105,942)   (458,087)
(Increase) / Decrease in inventory   1,068,964    (1,006,071)
(Increase) / Decrease in prepaid/in-transit inventory   1,294,246    (1,448,738)
(Increase) / Decrease in prepaid expenses and other current assets   56,816    (47,043)
(Increase) / Decrease in deposits   (4,545)   31,425 
Increase in accounts payable   65,701    51,106 
Increase / (Decrease) in customer deposits   (45,496)   31,051 
Increase in accrued expenses and other current liabilities   34,399    21,819 
Increase / (Decrease) in right-of-use assets and lease liabilities   (560)   9,789 
Decrease in suspended liability   (500,000)   —   
Net cash used in operating activities   (6,149,263)   (9,562,545)
           
Cash flows from investing activities          
Purchases of property and equipment   —      (19,203)
   Net proceeds from sale of property and equipment   4,250    132,611 
Net cash provided by investing activities   4,250    113,408 
           
Cash flows from financing activities          
Principal payments on convertible note   —      (2,750,000)
Principal payments on long-term debt   (32,925)   (119,111)
Principal payments on stockholder promissory notes   —      (762,500)
Net proceeds from exercise of warrants   5,725,284    185,434 
Net proceeds from issuance of common stock   2,874,185    9,510,181 
Net cash provided by financing activities   8,566,544    6,064,004 
           
Net change in cash and cash equivalents   2,421,531    (3,385,133)
Cash and cash equivalents, beginning   547,565    3,932,698 
Cash and cash equivalents, ending  $2,969,096   $547,565 

 

 

 

 

 

FAQ

How did Expion360 (XPON) perform financially in 2025?

Expion360 grew 2025 net sales to $9.7 million, up 72% from $5.6 million in 2024. Despite this, the company reported a net loss of $6.2 million, though that loss improved significantly from $13.5 million in the prior year.

What happened to Expion360’s gross margin in 2025?

Expion360’s 2025 gross margin declined to 14% from 21% in 2024, mainly due to a one-time obsolete inventory adjustment. Excluding this adjustment, gross profit would have been $2.2 million, representing a gross margin of 23% compared to 21% a year earlier.

How did Expion360’s net loss change year over year in 2025?

Expion360’s net loss in 2025 was $6.2 million, a substantial improvement from a $13.5 million net loss in 2024. The improvement was driven by higher sales, better gross profit before the inventory adjustment, and favorable other income including suspended liability income.

What were Expion360’s key fourth quarter 2025 results?

In the fourth quarter of 2025, Expion360 generated $2.2 million in net sales, up 12% from $2.0 million a year earlier. However, an obsolete inventory adjustment led to a gross loss of $0.3 million and a net loss of $4.4 million for the quarter.

How did Expion360’s balance sheet change by December 31, 2025?

By December 31, 2025, Expion360’s cash and cash equivalents increased to $3.0 million from $0.5 million a year earlier. Working capital rose to $6.0 million, while stockholders’ equity expanded to $6.5 million from $2.5 million, reflecting improved capital position.

What growth initiatives is Expion360 (XPON) pursuing for 2026 and beyond?

Expion360 plans to launch three new next-generation lithium battery models for industrial applications in the second half of 2026. The company is also rolling out the DASGen Hybrid Energy Storage System for construction job sites and investing in advanced chemistries and battery management systems.

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