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AAON Pushes Boundaries with Next-Generation Alpha Class Heat Pump Technology, Powered by Copeland Innovation

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AAON (NASDAQ: AAON) has unveiled significant advancements to its Alpha Class commercial air-source heat pumps, introducing three performance tiers: ECO, PRO, and EXTREME Series. The development stems from AAON's partnership with Copeland, utilizing their variable-speed compressors and refrigerant injection technology.

The flagship EXTREME Series achieves unprecedented performance, operating at minus 20 degrees Fahrenheit while maintaining 100% heating capacity at five degrees. The PRO Series operates down to zero degrees with variable speed compressors, while the ECO Series features 2-step or digital compressors for cost-effective performance.

This innovation supports the U.S. Department of Energy's Better Buildings Commercial Building Heat Pump Accelerator challenge, advancing industry electrification and decarbonization efforts. The development leverages AAON's three-decade partnership with Copeland, focusing on pushing HVAC technology boundaries.

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Positive

  • Breakthrough technology achievement with -20°F operating capability in EXTREME Series
  • Maintains 100% heating capacity at 5°F, setting new industry benchmark
  • Strategic partnership with Copeland enhances technological capabilities
  • Expanded product line with three performance tiers meets diverse market demands

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  • None.

Insights

AAON's new heat pump operates at unprecedented -20°F, positioning company at forefront of commercial building electrification with tiered market approach.

AAON's next-generation Alpha Class represents a significant technological leap in commercial heat pump capabilities. The flagship EXTREME Series achieves operation at temperatures as low as minus 20 degrees Fahrenheit while maintaining 100% heating capacity at 5°F - performance metrics previously unattainable in commercial rooftop units.

The company has strategically segmented its offering into three tiers: EXTREME, PRO, and ECO. This creates a comprehensive product hierarchy addressing different market needs and price points. The PRO Series operates down to zero degrees (the previous industry benchmark), while the ECO Series delivers standard heat pump performance with improved compressor options.

What makes this advancement technically possible is AAON's implementation of Copeland's refrigerant injection technology to increase mass flow rate while maintaining safe compressor operation in extreme environments. The engineering team developed an intelligent system that automatically switches between multiple operating modes, optimizing performance across temperature ranges without increasing building electrical loads or equipment footprint.

This innovation directly addresses one of the primary barriers to commercial building electrification - the historical performance limitations of heat pumps in cold climates. By achieving reliable operation at extremely low temperatures, AAON is expanding the potential application of electric heating solutions to regions previously dependent on fossil fuel systems.

The advancement aligns with the Department of Energy's Better Buildings Commercial Heat Pump Accelerator initiative, positioning AAON at the forefront of the industry's transition toward electrification and decarbonization.

AAON's -20°F capable heat pumps remove critical barrier to commercial building electrification, supporting decarbonization with flexible multi-tier adoption pathway.

The expansion of AAON's Alpha Class heat pump technology represents a critical advancement for commercial building decarbonization. The EXTREME Series breaks through the "cold climate barrier" that has historically heat pump adoption, enabling full-capacity electric heating in temperature zones where fossil fuel systems were previously the only reliable option.

AAON's multi-tiered approach with ECO, PRO, and EXTREME Series creates a strategic adoption pathway that can accelerate market transformation across different climate zones and budget constraints. This graduated offering structure acknowledges the varying electrification challenges faced in different regions, allowing for incremental technological adoption.

The technical innovation centers on the integration of Copeland's refrigerant injection technology combined with an intelligent control system that automatically adapts operating modes based on conditions. This creates optimal efficiency across temperature ranges - a crucial factor for both operational economics and grid management during peak heating demand.

By achieving reliable performance at temperatures as low as minus 20 degrees Fahrenheit, AAON has effectively expanded the potential geographic footprint for heat pump technology in commercial applications. This directly supports the industry's shift away from combustion heating systems toward electric alternatives that can be powered by renewable energy.

The continued partnership with Copeland demonstrates how strategic supplier relationships can accelerate technological breakthroughs. Their three-decade collaboration has provided AAON with access to specialized compressor and refrigeration expertise, enabling them to push beyond previous industry limitations in heat pump performance.

TULSA, Okla., April 24, 2025 /PRNewswire/ -- AAON, Inc. (NASDAQ: AAON) ("AAON" or the "Company"), a leader in high-performance and energy-efficient HVAC solutions, announces significant advancements to its groundbreaking Alpha Class line of commercial air-source heat pumps, introducing three distinct performance tiers that redefine industry capabilities. These innovations were made possible through AAON's strategic partnership with Copeland, leveraging their cutting-edge variable-speed compressors and refrigerant injection technology.

Since launching Alpha Class in October 2023, AAON has continued to innovate beyond its initial achievement of reliable heat pump operation at ambient temperatures as low as zero degrees Fahrenheit. The next generation of Alpha Class now features ECO, PRO and EXTREME Series to meet diverse market demands.

The flagship EXTREME Series represents the most significant advancement, delivering unprecedented ultra-low-ambient performance down to minus 20 degrees Fahrenheit while maintaining 100 percent heating capacity at five degrees—a market first in commercial rooftop heat pumps.

"Alpha Class EXTREME Series represents the most innovative commercial rooftop unit ever created," said Matt Tobolski, COO and President of AAON. "By leveraging partnerships with technology leaders like Copeland, we've achieved what was previously considered impossible in air-source heat pump performance while maintaining our commitments to energy efficiency and sustainability."

EXTREME Series utilizes refrigerant injection technology from longtime partner Copeland to increase mass flow rate and maintain safe compressor operation in extreme environments. AAON engineers developed an intelligent refrigeration system that automatically switches between multiple operating modes to deliver peak efficiency across an extended operating range without significantly increasing building electrical load or equipment footprint.

PRO Series features variable speed compressors that enable operation down to zero degrees, which represented the previous industry benchmark. ECO Series offers AAON's traditional heat pump technology with options for 2-step or digital compressors, delivering industry-leading performance at an exceptional cost-to-value ratio.

This advancement comes as AAON continues its work with partners like Copeland to meet the U.S. Department of Energy's Better Buildings Commercial Building Heat Pump Accelerator challenge, furthering the industry's shift toward electrification and decarbonization. Copeland has been a trusted partner of AAON for over three decades. This long-standing relationship has been critical in advancing HVAC technology to meet evolving industry demands.

"Our collaboration with AAON is grounded in a shared commitment to innovation," said Mark Bills, Copeland Vice President and General Manager of Commercial HVAC. "Together, we're pioneering solutions that not only meet the current challenges but set new standards for the future."

AAON remains committed to prioritizing partnerships like Copeland to continue driving technological innovation in the industry. Together, they are pushing the boundaries of what's possible in commercial HVAC technology.

About AAON
Founded in 1988, AAON is a global leader in HVAC solutions for commercial, industrial and data center indoor environments. The Company's industry-leading approach to designing and manufacturing highly configurable and custom-made equipment to meet exact needs creates a premier ownership experience with greater efficiency, performance and long-term value. Its highly engineered equipment is sold under the AAON and BASX brands. AAON is headquartered in Tulsa, Oklahoma, where its world-class innovation center and testing lab allows AAON engineers to continuously push boundaries and advance the industry. For more information, please visit www.aaon.com.

Contact Information
Jeremy Cavness
Marketing Director
(918) 382-6539
Email: jeremy.cavness@aaon.com

Cision View original content to download multimedia:https://www.prnewswire.com/news-releases/aaon-pushes-boundaries-with-next-generation-alpha-class-heat-pump-technology-powered-by-copeland-innovation-302436688.html

SOURCE AAON

FAQ

What are the three new performance tiers in AAON's Alpha Class heat pump line?

AAON's Alpha Class heat pump line features three tiers: EXTREME Series (operating at -20°F), PRO Series (operating at 0°F), and ECO Series (with 2-step or digital compressors).

How does AAON's new EXTREME Series heat pump perform in cold weather?

The EXTREME Series maintains 100% heating capacity at 5°F and can operate down to -20°F, setting a new industry benchmark for commercial rooftop heat pumps.

What technology partnership enables AAON's Alpha Class heat pump innovations?

AAON's innovations are enabled by their partnership with Copeland, utilizing their variable-speed compressors and refrigerant injection technology.

How does AAON's Alpha Class support environmental initiatives?

The Alpha Class supports the DOE's Better Buildings Commercial Building Heat Pump Accelerator challenge, promoting industry electrification and decarbonization.
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Building Products & Equipment
Air-cond & Warm Air Heatg Equip & Comm & Indl Refrig Equip
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United States
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