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Dragonfly Energy Launches Battle Born® DualFlow Power Pack to Cut Fuel Costs and Extend Battery Life for Long Haul Trucks

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Dragonfly Energy (Nasdaq: DFLI) has launched the Battle Born® DualFlow Power Pack, a lithium power solution for long-haul trucking unveiled at TMC's 2025 Annual Meeting. This innovative system eliminates idle time and reduces starter battery strain by providing dedicated power for hotel loads in trucks.

The DualFlow Power Pack features LiFePO₄ battery technology and installs under the bunk in under an hour without modifications. It recharges while driving using Wakespeed® Charge Control Technology. Key benefits include:

  • Eliminates idling during mandatory rest periods, saving approximately 4 gallons of fuel daily
  • Extends starter battery life by reducing deep discharges
  • Universal compatibility with most sleeper cab models
  • 10-year warranty coverage

The system is particularly suited for fleets without auxiliary air conditioners and offers a return on investment in under a year. Major fleets have already begun implementing the DualFlow Power Pack in their operations.

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Positive

  • Saves approximately 4 gallons of fuel per day through idle elimination
  • Quick ROI of less than one year
  • Major fleets already adopting the system
  • 10-year warranty provides long-term value assurance
  • Rapid installation time under 1 hour reduces implementation costs

Negative

  • Not compatible with trucks using auxiliary air conditioners
  • to sleeper cab applications only

News Market Reaction 1 Alert

-5.60% News Effect

On the day this news was published, DFLI declined 5.60%, reflecting a notable negative market reaction.

Data tracked by StockTitan Argus on the day of publication.

  • Dragonfly Energy launches the Battle Born® DualFlow Power Pack, a lithium power solution that eliminates idling, cuts fuel costs, and extends starter battery life for heavy-duty trucking.
  • With a low price point and fast return on investment, it offers fleets and owner-operators a cost-effective way to boost efficiency and long-term savings.
  • Designed for seamless integration, it installs under the bunk in under an hour with no modifications required.

Battle Born DualFlow Power Pack - Official Product PR Photo

Dragonfly Energy's Battle Born® DualFlow Power Pack – a compact, all-in-one LiFePO₄ power solution for long-haul trucking.

RENO, Nev. and NASHVILLE, Tenn., March 10, 2025 (GLOBE NEWSWIRE) -- Today, during TMC’s 2025 Annual Meeting & Transportation Technology Exhibition, Dragonfly Energy Holdings Corp. (Nasdaq: DFLI) ("Dragonfly Energy" or the "Company"), an industry leader in energy storage and battery technology, unveiled the new Battle Born® DualFlow Power Pack. This innovative lithium power system is designed to eliminate idle time and alleviate strain on starter batteries by providing dedicated power for hotel loads in long haul trucks. Engineered for universal compatibility, the DualFlow Power Pack installs inside the sleeper cab under the bunk without any modifications to existing systems.

The DualFlow Power Pack powers auxiliary loads while the truck is parked by removing cycles from the starter batteries and extending the lifespan while reducing unnecessary engine starts. Once the truck is back in motion, it recharges using Wakespeed® Charge Control Technology, making use of available energy without additional fuel consumption. Designed for Heavy-Duty Trucking fleets and owner-operators with sleeper cabs, it is particularly well-suited for fleets that do not use auxiliary air conditioners. With a low price point and an ROI well under a year, the Company believes fleets can quickly recover their investment and witness significant real-world savings in fuel costs, battery replacements, and maintenance.

"As the long-haul segment looks for practical ways to incorporate electric power, we see the DualFlow Power Pack as a form of hybrid electrification that delivers real savings and efficiency that just makes good business sense," said Wade Seaburg, chief commercial officer for Dragonfly Energy. "Built for the hardworking men and women who keep America moving, we believe it provides a reliable and affordable way to keep trucks powered and running efficiently. Fleets need practical, cost-effective solutions today, not just future promises. We believe this system helps them cut fuel costs, extend battery life, and reduce emissions without overhauling their existing infrastructure—making life on the road easier while driving real sustainability."


Battle Born DualFlow Power Pack - InstalledThe Battle Born® DualFlow Power Pack seamlessly installed under the bunk in a long-haul truck sleeper cab.

The direct benefits of the Battle Born DualFlow Power Pack include:

  • Eliminates Idling – Provides reliable power throughout the mandatory 10-hour rest period, eliminating the need for idling during rest periods and saving an average of four gallons of fuel per day.
  • Extends Battery Life – Protects starter batteries by minimizing deep discharges and idle strain, reducing the risk of premature failures and costly replacements.
  • Easy Installation – Installs in under an hour with no physical modifications required, making it a quick and hassle-free upgrade for any fleet or owner-operator.
  • Versatile Design – Engineered to be universally compatible with most sleeper cab models, the system can be mounted in any orientation—typically under the bunk inside the cab—to reduce vibration and shield it from road debris and wear.
  • Safe and Reliable – Built with LiFePO4 battery chemistry and an advanced Battery Management System (BMS) for industry-leading safety, performance, and dependability.
  • Built to Last – Engineered for the demands of long-haul trucking and backed by a 10-year warranty, ensuring lasting durability and reliability on the road.

The Battle Born® DualFlow Power Pack expands Dragonfly Energy’s portfolio of cost-saving, sustainable power solutions for the medium- and heavy-duty trucking industry, joining the Battle Born® All-Electric APU and the Battle Born® Liftgate Power System. The solution is available for purchase today and major fleets have already begun integrating the DualFlow Power Pack into their operations, recognizing its value in reducing costs and improving efficiency. For more information or to place an order, visit Battle Born online.

For more information about Dragonfly Energy and its innovative energy solutions, please visit DragonflyEnergy.com.

About Dragonfly Energy
Dragonfly Energy Holdings Corp. (Nasdaq: DFLI) is a comprehensive lithium battery technology company, specializing in cell manufacturing, battery pack assembly, and full system integration. Through its renowned Battle Born Batteries® brand, Dragonfly Energy has established itself as a frontrunner in the lithium battery industry, with hundreds of thousands of reliable battery packs deployed in the field through top-tier OEMs and a diverse retail customer base. At the forefront of domestic lithium battery cell production, Dragonfly Energy's patented dry electrode manufacturing process can deliver chemistry-agnostic power solutions for a broad spectrum of applications, including energy storage systems, electric vehicles, and consumer electronics. The Company's overarching mission is the future deployment of its proprietary, nonflammable, all-solid-state battery cells.

To learn more about Dragonfly Energy and its commitment to clean energy advancements, visit www.investors.dragonflyenergy.com.

Forward-Looking Statements
This press release contains forward-looking statements within the meaning of the United States Private Securities Litigation Reform Act of 1995. Forward-looking statements include all statements that are not historical statements of fact and statements regarding the Company's intent, belief, or expectations, including, but not limited to, statements regarding Battle Born Batteries with Dragonfly IntelLigence, the Company's future results of operations and financial position, planned products and services, business strategy and plans, market size and growth opportunities, competitive position and technological and market trends. Some of these forward-looking statements can be identified by the use of forward-looking words, including "may," "should," "expect," "intend," "will," "estimate," "anticipate," "believe," "predict," "plan," "targets," "projects," "could," "would," "continue," "forecast" or the negatives of these terms or variations of them or similar expressions.

These forward-looking statements are subject to risks, uncertainties, and other factors (some of which are beyond the Company's control) which could cause actual results to differ materially from those expressed or implied by such forward-looking statements. Such factors include those set forth in the sections entitled "Risk Factors" and "Cautionary Note Regarding Forward-Looking Statements" in the Company's Annual Report on Form 10-K for the year ended December 31, 2023, and in the Company's subsequent filings with the SEC available at www.sec.gov. If any of these risks materialize or any of the Company's assumptions prove incorrect, actual results could differ materially from the results implied by these forward-looking statements. There may be additional risks that the Company presently does not know or that it currently believes are immaterial that could also cause actual results to differ from those contained in the forward-looking statements. All forward-looking statements contained in this press release speak only as of the date they were made. Except to the extent required by law, the Company undertakes no obligation to update such statements to reflect events that occur or circumstances that exist after the date on which they were made.

Investor Relations
Eric Prouty
Szymon Serowiecki
AdvisIRy Partners
DragonflyIR@advisiry.com

Media Relations
Margaret Skillicorn
RAD Strategies Inc.
dragonfly@radstrategiesinc.com

Source: Dragonfly Energy Holdings Corp.

Photos accompanying this announcement are available at:
https://www.globenewswire.com/NewsRoom/AttachmentNg/7df89b50-fb5f-41c4-b61c-490d34f8fb71

https://www.globenewswire.com/NewsRoom/AttachmentNg/74405034-f8a8-4a13-8506-b497f67c5521


FAQ

How much fuel can truckers save with DFLI's DualFlow Power Pack?

The DualFlow Power Pack saves an average of 4 gallons of fuel per day by eliminating idling during mandatory 10-hour rest periods.

What is the installation time for DFLI's Battle Born DualFlow Power Pack?

The system installs in under one hour with no physical modifications required to the truck.

How long is the warranty for DFLI's DualFlow Power Pack?

The Battle Born DualFlow Power Pack comes with a 10-year warranty.

What type of battery technology does DFLI's DualFlow Power Pack use?

The DualFlow Power Pack uses LiFePO₄ (Lithium Iron Phosphate) battery chemistry with an advanced Battery Management System.

What is the ROI timeline for DFLI's DualFlow Power Pack?

The system offers a return on investment in under one year through fuel savings, reduced battery replacements, and maintenance costs.
DRAGONFLY ENERGY HOLDINGS CORP

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