Calgon Carbon Releases Second Peer-Reviewed Study Confirming PFAS Removal and Destruction with Custom Municipal Reactivation

Rhea-AI Summary

Calgon Carbon (KURRY) published a second peer-reviewed white paper (Remediation Journal, Fall 2025) demonstrating its custom municipal thermal reactivation destroys PFAS with > 99.9% destruction removal efficiency and returns spent granular activated carbon (GAC) to non-detect PFAS levels. State-of-the-art EPA methods (OTM-50; EPA Method 0010/8720) found no products of incomplete combustion (PICs) or reformed PFAS. The study reinforces 2022 findings for industrial reactivation, highlights a closed-loop reuse model that lowers landfill waste and CO2 vs. virgin carbon, and leverages Calgon Carbon's global reactivation network (six U.S. plants plus facilities in Europe and Asia). Paper available open access; published Oct 2, 2025.

Positive

• >99.9% PFAS destruction during full-scale thermal reactivation using OTM-45 methodology
• PFAS reduced to non-detect on spent GAC after proprietary municipal reactivation
• No PICs or reformed PFAS detected using OTM-50 and EPA Method 0010/8720
• Scalable infrastructure: world's largest GAC reactivation network with six U.S. reactivation plants and additional facilities in Europe and Asia
• Closed-loop environmental benefits: reactivation lowers landfill usage and greenhouse gas emissions compared to virgin activated carbon

Negative

• None.

Highlights:

>99.9% PFAS Destruction Removal Efficiency. Achieved during full-scale thermal reactivation of spent drinking water carbon under Calgon Carbon's typical operating conditions using OTM-45's conservative calculation methodology.

Removes PFAS from the Spent Carbon to Non-Detect Levels. The study confirms all tested PFAS compounds were removed to below detectable levels from the spent carbon through Calgon Carbon's proprietary custom municipal reactivation process.

No Products of Incomplete Combustion (PICs) or Reformed PFAS Detected. State-of-the-art EPA test methods (OTM-50, and EPA Method 0010/8720 for fluorinated PIC's analysis) found no detectable PFAS PIC byproducts or reformed PFAS emissions throughout the reactivation process.

Results Mirror Prior White Paper. New findings reinforce those of Calgon Carbon's first peer-reviewed PFAS study in 2022 for industrial reactivation while improving upon the scientific understanding of reactivation using state-of the art analytical methodology.

Establishes a Clear Differentiator for Addressing "Forever Chemicals." Unlike other approaches that simply transfer PFAS into another waste stream for disposal or incineration, Calgon Carbon's reactivation technology provides an economical, verified pathway to recycle activated carbon for continued use.

PITTSBURGH, Oct. 2, 2025 /PRNewswire/ -- Calgon Carbon Corporation ("Calgon Carbon"), a wholly owned subsidiary of Kuraray Co., Ltd. (TYO: 3405), announced the publication of its second peer-reviewed white paper on the reactivation of PFAS laden spent carbon, titled "Destruction of PFAS During Thermal Reactivation of Granular Activated Carbon Used in Potable Water Treatment," in the Remediation Journal. Building on our prior peer-reviewed work, this study not only reaffirms the proven performance of reactivation but uniquely validates the effectiveness of Calgon Carbon's proprietary full-scale drinking water reactivation process, commonly referred to as custom municipal reactivation. Through high-temperature reactivation, municipalities and industrial users can recycle spent activated carbon while removing the PFAS contaminants below detectable limits from the carbon with a destruction removal efficiency of > 99.9%. Unlike other PFAS treatment approaches, reactivation returns carbon to service, expands supply availability, and lowers CO₂ emissions compared to virgin activated carbon production, a solution that reduces waste and supports sustainability goals.

"This publication once again highlights Calgon Carbon's leadership in water treatment innovation and our unwavering commitment to combatting PFAS pollution," said Steve Schott, President and CEO of Calgon Carbon Corporation. "By investing in research and validating our solutions through peer-reviewed science, we continue to deliver the confidence our customers and communities need to tackle these contaminants head-on."

The study's findings come at a pivotal moment as municipalities nationwide are testing for PFAS and preparing treatment plans to meet the U.S. EPA's new Maximum Contaminant Levels (MCLs). These results provide utilities with independent validation that reactivation is a proven, scalable path forward at a time when compliance is both urgent and unavoidable.

"The data detailed in our article effectively demonstrated the removal of PFAS compounds from granular activated carbon (GAC) and greater than 99.9% destruction removal efficiency for PFAS compounds through the furnace and off-gas abatement system. Expanding on the results from the prior publication, the study yielded non-detect results for products of incomplete combustion and reformed PFAS using state-of-the-art test methods. Importantly, this study addresses the U.S. EPA's desire for additional data around the potential formation of these byproducts during reactivation," said Dr. Elisa Mayerberger, lead author of the Remediation article and Applications Engineer at Calgon Carbon.

GAC is the most widely used and well-established technology for the treatment and removal of PFAS contaminants from drinking water and wastewater. Calgon Carbon's FILTRASORB^® GAC, sourced from bituminous coal, has demonstrated superior PFAS-removal capabilities compared to other carbons for over two decades. Thermally treating GAC at the end of its initial service life — known as spent carbon — is called reactivation, a process that desorbs and destroys adsorbed contaminants at extremely high temperatures and restores the GAC to a near-virgin state so it can be reused for multiple cycles with the same results.

In the first stage of Calgon Carbon's proprietary reactivation process, PFAS-laden GAC is heated in a furnace for several hours at high temperatures, imparting enough energy to break down PFAS's carbon-fluoride bonds, the strongest in chemistry.

The off gas from the reactivation furnace then moves into an abatement system, which features a thermal oxidizer/afterburner designed to destroy any organics that were not destroyed in the furnace. From there, it proceeds through a scrubber to neutralize any acid gases, such as hydrogen fluoride, and removes them from the abatement air. Finally, it passes through a baghouse to eliminate particulate matter.

The result is a closed-loop, cost-effective solution that not only addresses a public health problem but also eliminates long-term PFAS waste from entering landfills. Calgon Carbon currently operates the world's largest network of GAC reactivation facilities, including six reactivation plants across the U.S., with additional facilities in Europe and Asia. This global infrastructure ensures that our customers can manage PFAS-laden carbon in a way that significantly reduces landfill usage and generates less greenhouse gas emissions as compared to virgin activated carbon replacement.

"PFAS are often called 'forever chemicals,' but our superior performing FILTRASORB products effectively remove these PFAS compounds from water to non-detectable levels and, when coupled with our advanced reactivation process, destroy them to near non-detect levels," said Jenalle Brewer, Drinking Water Solutions, Innovative Carbon Technologies and Global Strategy & Communications. "For more than two decades, Calgon Carbon has been at the forefront of PFAS remediation, and this second peer-reviewed study provides further validation of our technical leadership. We will continue to invest in our people, products, and services to help municipalities in their mission to treat drinking water with effective, science-based solutions."

The new white paper "Treatment of PFAS During Thermal Reactivation of GAC Used in Potable Water Treatment" is published in the Fall 2025 issue of Remediation Journal and is available via open access. Water treatment professionals and stakeholders are encouraged to review these findings to better understand how Calgon Carbon's technology is effectively removing PFAS to non-detectable levels and enabling the effective recycling of reactivated carbon in drinking water treatment.

To learn more about Calgon Carbon's study and the FILTRASORB product, visit NoMorePFAS.com.

About Calgon Carbon 
Calgon Carbon, a wholly-owned subsidiary of Kuraray Co., Ltd. (TYO: 3405) (Kuraray), is a global leader in the manufacture and/or distribution of innovative coal-, wood- and coconut-based activated carbon products — in granular, powdered, pelletized, cloth, and sheet form — to meet the most challenging purification demands of customers throughout the world. Calgon Carbon provides purification solutions for more than 700 distinct applications, including drinking water, wastewater, pollution abatement, and a variety of industrial and commercial manufacturing processes. Headquartered in Pittsburgh, Pennsylvania, Calgon Carbon employs approximately 1,750 people and operates 20 manufacturing, reactivation, innovation and equipment fabrication facilities in the U.S., Asia, and in Europe, where Calgon Carbon is known as Chemviron. Calgon Carbon was acquired by Kuraray in March of 2018. With complementary products and services, the combined organization will continue to focus on providing the highest quality and most innovative activated carbon and filtration media products, equipment, and services to meet customer needs anywhere in the world. Visit CalgonCarbon.com.

FAQ

What did Calgon Carbon announce on Oct 2, 2025 about PFAS and KURRY?

Calgon Carbon published a peer-reviewed paper showing its municipal thermal reactivation destroys PFAS > 99.9% and returns GAC to non-detect PFAS levels.

How did the study test for byproducts and reformed PFAS in the KURRY reactivation process?

Researchers used state-of-the-art EPA methods including OTM-50 and EPA Method 0010/8720 and found no detectable PICs or reformed PFAS.

What does the >99.9% destruction removal efficiency mean for municipalities evaluating KURRY's reactivation?

It indicates spent GAC can be thermally reactivated to destroy > 99.9% of tested PFAS and return carbon to service at non-detect levels per the study.

How many reactivation facilities support Calgon Carbon's municipal reactivation service (KURRY)?

Calgon Carbon operates the world's largest GAC reactivation network, including six reactivation plants in the U.S. plus facilities in Europe and Asia.

Where can investors and water professionals read Calgon Carbon's Oct 2, 2025 peer-reviewed study?

The white paper "Treatment of PFAS During Thermal Reactivation of GAC Used in Potable Water Treatment" is published open access in the Fall 2025 Remediation Journal.

How does Calgon Carbon's KURRY reactivation approach compare to disposal or incineration of PFAS-laden carbon?

The company positions reactivation as a verified, economical closed-loop solution that recycles GAC, reduces landfill waste, and lowers CO₂ vs. replacing with virgin activated carbon.