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Constellium Advances Decarbonization Efforts with Industrial Testing of Hydrogen Use in Casthouses

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Constellium SE (NYSE: CSTM) announced industrial testing of hydrogen in its casthouses to reduce greenhouse gas emissions. Successful lab trials showed no adverse effects on energy efficiency or product quality. The company aims to transition to carbon-neutral production using green hydrogen.
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Constellium SE's exploration of hydrogen as an alternative fuel source in their casthouses is a strategic initiative aligned with global decarbonization efforts. By focusing on hydrogen, which emits only water when burned, the company can significantly reduce its carbon footprint. This move is particularly impactful considering that recycling and casting operations are major contributors to their direct GHG emissions. Transitioning to green hydrogen could also improve Constellium's compliance with increasingly stringent environmental regulations and enhance its corporate sustainability profile, which is vital for investor relations and customer perception.

However, the scalability and economic feasibility of hydrogen technology in industrial settings remain a challenge. The capital expenditure for retrofitting existing infrastructure and the current cost of green hydrogen are substantial barriers to widespread adoption. Investors should monitor Constellium's ability to manage these costs and the potential impact on their financial performance. Moreover, the success of initiatives like HyInHeat is critical for creating a supportive ecosystem for hydrogen technologies and could lead to enhanced collaboration opportunities and potential subsidies or tax incentives.

The move towards hydrogen utilization in Constellium's casthouses can be seen as a proactive approach to future-proofing their operations against the volatility of natural gas prices and potential carbon taxes. The energy-intensive nature of casting processes makes them a prime candidate for cost savings through improved efficiency and alternative fuel sources. By equipping their furnace with a dual-capable burner, Constellium is not only preparing for a transition but also ensuring operational flexibility.

Investors should note that the successful integration of hydrogen into industrial processes could lead to operational efficiencies and potentially lower energy costs in the long term. However, the initial results of this industrial-scale testing, expected in Q3 2024, will be crucial to evaluate the practicality of the implementation and the possible need for further R&D investments. Furthermore, the company's involvement in multi-stakeholder projects like HyInHeat indicates a commitment to collaborative innovation, which could mitigate risks and accelerate the development of cost-effective decarbonization technologies.

Constellium's shift towards hydrogen use is indicative of broader trends in the energy market, where there is a growing demand for low-carbon energy sources. The successful laboratory-scale trials and the upcoming industrial testing signify that Constellium is not only adopting green technologies but also contributing to the evolving hydrogen market. This could have implications for the energy sector, particularly if Constellium's efforts help to lower the cost of green hydrogen production and increase its accessibility.

For stakeholders, the potential benefits include a more resilient supply chain less exposed to fossil fuel market fluctuations. However, the transition to hydrogen, especially green hydrogen produced through electrolysis powered by renewable energy, is contingent on the availability and cost of renewable energy sources. As the company prepares for the adoption of green hydrogen, investors should consider the interdependencies with the renewable energy sector and the potential impact on Constellium's energy procurement strategies.

PARIS, March 12, 2024 (GLOBE NEWSWIRE) -- Constellium SE (NYSE: CSTM) today announced its move towards industrial testing of hydrogen utilization in its casthouses, marking a significant step in its commitment to decarbonizing its operations. Recycling and casting are the most energy intensive operations and represent close to 50% of Constellium’s direct greenhouse gas (GHG) emissions.

Building upon successful laboratory-scale trials conducted in 2022 by C-TEC, Constellium’s main R&D center, the Company was able to demonstrate that transitioning from natural gas to hydrogen has no adverse effects on energy efficiency, oxidation rate, or product quality, with a focus on ensuring safe operations. This first demonstration phase has paved the way for industrial-scale testing at C-TEC.

“We are excited to embark on industrial testing of hydrogen utilization in our casthouse operations, now that our laboratory trials have affirmed the viability and safety of integrating hydrogen into our production processes,” said Ludovic Piquier, Senior Vice President, Manufacturing Excellence and Chief Technical Officer at Constellium. “Green hydrogen is a promising lever to help the transition to carbon-neutral production, and we are proud of our progress in this important field. Our goal is to ensure Constellium is ready for the adoption of green hydrogen when it becomes more accessible and cost-effective for industrial applications.”

In preparation of the industrial testing phase, C-TEC has equipped one of its furnaces with a highly efficient burner capable of operating with oxygen and both natural gas and/or hydrogen. First results are expected Q3 2024.

Constellium is actively involved in various multi-stakeholder projects aimed at advancing hydrogen technologies for industrial decarbonization. One notable initiative is HyInHeat ("Hydrogen technologies for decarbonization of industrial heating processes"), a European Union-funded initiative exploring the substitution of natural gas with hydrogen in aluminium and steel transformation processes.

In addition to its focus on hydrogen, Constellium is exploring alternative decarbonization technologies, including direct electrification solutions compatible with existing furnaces.

About Constellium

Constellium (NYSE: CSTM) is a global sector leader that develops innovative, value-added aluminium products for a broad scope of markets and applications, including aerospace, automotive and packaging. Constellium generated €7.2 billion of revenue in 2023.

Jason Hershiser – Investor RelationsDelphine Dahan-Kocher – Communications
Phone: +1 443 988 0600Phone: +1 443 420 7860
investor-relations@constellium.comdelphine.dahan-kocher@constellium.com

FAQ

What did Constellium announce regarding hydrogen utilization?

Constellium announced industrial testing of hydrogen in its casthouses to reduce greenhouse gas emissions.

What percentage of Constellium's direct greenhouse gas emissions do recycling and casting operations represent?

Recycling and casting operations represent close to 50% of Constellium's direct greenhouse gas emissions.

What were the results of the laboratory-scale trials conducted by C-TEC in 2022?

The laboratory-scale trials showed that transitioning from natural gas to hydrogen had no adverse effects on energy efficiency, oxidation rate, or product quality.

Who is the Senior Vice President, Manufacturing Excellence and Chief Technical Officer at Constellium?

Ludovic Piquier is the Senior Vice President, Manufacturing Excellence and Chief Technical Officer at Constellium.

What is one of the multi-stakeholder projects Constellium is involved in related to hydrogen technologies?

One notable initiative is HyInHeat, a European Union-funded project exploring the substitution of natural gas with hydrogen in aluminium and steel transformation processes.

When are the first results of the industrial testing phase expected?

The first results of the industrial testing phase are expected in Q3 2024.

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About CSTM

for constellium, aluminum is more than a metal. it is the material that takes the shape of our ideas so our ideas may shape the world. with our expert teams, world-class r&d center and outstanding facilities, we are a global leader in developing and manufacturing innovative, value-added and recyclable aluminum products for a broad range of markets and applications, including aerospace, automotive and packaging. curious, passionate and determined, with over 10,000 employees we are always exploring new boundaries, and together with our partners we can shape a future of infinite possibilities. constellium (nyse and euronext: cstm) generated €4.7 billion in sales in 2014 (pro forma revenue post acquisition of wise metals).