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PyroGenesis Signs $1.2 Million Energy Transition Contract with Cement Industry Customer

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PyroGenesis (OTCQX: PYRGF) has secured a US$871,000 (CAD$1.2M) contract to supply its plasma torch system to a European cement industry customer. The technology will be integrated into a calcination furnace for cement production, with delivery targeted for Q1 2026.

The project aims to replace fossil fuel-based heating with plasma torches in the calcination process, which currently accounts for 40% of greenhouse gas emissions in cement production. This aligns with the Global Cement and Concrete Association's goals of 20% CO2 reduction per metric ton of cement by 2030 and complete decarbonization by 2050.

PyroGenesis has significantly advanced its plasma torch technology, increasing power capacity from 900 kW in 2020 to 20 MW in 2024, enabling applications in more intensive industrial processes.

PyroGenesis (OTCQX: PYRGF) ha ottenuto un contratto da US$871.000 (CAD$1,2M) per fornire il suo sistema a torcia al plasma a un cliente europeo del settore del cemento. La tecnologia sarà integrata in un forno di calcinazione per la produzione di cemento, con consegna prevista per il Q1 2026.

Il progetto punta a sostituire il riscaldamento a combustibili fossili con torce al plasma nel processo di calcinazione, che attualmente rappresenta circa il 40% delle emissioni di gas serra nella produzione di cemento. Ciò è in linea con gli obiettivi della Global Cement and Concrete Association di una riduzione del 20% delle emissioni di CO2 per tonnellata di cemento entro il 2030 e la completa decarbonizzazione entro il 2050.

PyroGenesis ha fatto significativi progressi nella tecnologia delle torce al plasma, aumentando la capacità da 900 kW nel 2020 a 20 MW nel 2024, rendendola adatta ad applicazioni in processi industriali più intensivi.

PyroGenesis (OTCQX: PYRGF) ha conseguido un contrato por US$871.000 (CAD$1,2M) para suministrar su sistema de antorcha de plasma a un cliente europeo de la industria cementera. La tecnología se integrará en un horno de calcinación para la producción de cemento, con entrega prevista para el Q1 2026.

El proyecto busca reemplazar la calefacción basada en combustibles fósiles por antorchas de plasma en el proceso de calcinación, que actualmente representa el 40% de las emisiones de gases de efecto invernadero en la producción de cemento. Esto está alineado con los objetivos de la Global Cement and Concrete Association de una reducción del 20% de CO2 por tonelada de cemento para 2030 y la completa descarbonización para 2050.

PyroGenesis ha avanzado significativamente en su tecnología de antorchas de plasma, incrementando la potencia de 900 kW en 2020 a 20 MW en 2024, lo que permite aplicaciones en procesos industriales de mayor intensidad.

PyroGenesis (OTCQX: PYRGF)는 유럽의 한 시멘트 업체에 플라즈마 토치 시스템을 공급하는 US$871,000 (CAD$1.2M) 규모의 계약을 체결했습니다. 이 기술은 시멘트 생산을 위한 소성로(calcination furnace)에 통합될 예정이며, 인도는 2026년 1분기(Q1 2026)를 목표로 하고 있습니다.

이 프로젝트는 현재 시멘트 생산에서 온실가스 배출의 약 40%를 차지하는 소성 공정의 화석연료 기반 난방을 플라즈마 토치로 대체하는 것을 목표로 합니다. 이는 Global Cement and Concrete Association의 톤당 CO2 20% 감축(2030년 목표) 및 2050년 완전 탈탄소화 목표와 일치합니다.

PyroGenesis는 플라즈마 토치 기술을 크게 발전시켜 2020년 900 kW에서 2024년 20 MW로 출력 용량을 늘려 보다 강도 높은 산업 공정에 적용할 수 있게 되었습니다.

PyroGenesis (OTCQX: PYRGF) a décroché un contrat de US$871,000 (CAD$1,2M) pour fournir son système de torche plasma à un client européen de l'industrie du ciment. La technologie sera intégrée dans un four de calcination pour la production de ciment, la livraison étant prévue pour le T1 2026.

Le projet vise à remplacer le chauffage à base de combustibles fossiles par des torches plasma dans le processus de calcination, qui représente actuellement 40% des émissions de gaz à effet de serre dans la production de ciment. Cela s'aligne sur les objectifs de la Global Cement and Concrete Association de -20% de CO2 par tonne de ciment d'ici 2030 et la décarbonation complète d'ici 2050.

PyroGenesis a considérablement fait évoluer sa technologie de torches plasma, augmentant la puissance de 900 kW en 2020 à 20 MW en 2024, permettant des applications dans des procédés industriels plus exigeants.

PyroGenesis (OTCQX: PYRGF) hat einen Auftrag über US$871.000 (CAD$1,2M) zur Lieferung seines Plasmabrenner-Systems an einen europäischen Zementkunden erhalten. Die Technologie wird in einen Kalzinierungsofen zur Zementherstellung integriert, die Lieferung ist für Q1 2026 geplant.

Das Projekt zielt darauf ab, die fossile Brennstoffbeheizung im Kalzinierungsprozess durch Plasmabrenner zu ersetzen, der derzeit etwa 40% der Treibhausgasemissionen bei der Zementproduktion ausmacht. Dies steht im Einklang mit den Zielen der Global Cement and Concrete Association einer 20%igen CO2-Reduktion pro Tonne Zement bis 2030 und der vollständigen Dekarbonisierung bis 2050.

PyroGenesis hat seine Plasmabrenner-Technologie deutlich weiterentwickelt und die Leistungsfähigkeit von 900 kW im Jahr 2020 auf 20 MW im Jahr 2024 erhöht, wodurch Anwendungen in intensiveren Industrieprozessen möglich werden.

Positive
  • New contract worth US$871,000 demonstrates commercial adoption of plasma technology
  • Technology addresses 40% of cement industry's GHG emissions from calcination process
  • Significant advancement in plasma torch power capacity from 900 kW to 20 MW expands market opportunities
  • Strategic positioning in cement industry which represents 7% of global GHG emissions
Negative
  • Project delivery timeline extends to Q1 2026, indicating lengthy revenue recognition cycle
  • Customer confidentiality requirement may limit marketing potential

PyroGenesis’ plasma torch for use in calcination furnace marks continued expansion into higher-temperature industrial processes

MONTREAL, Sept. 02, 2025 (GLOBE NEWSWIRE) -- PyroGenesis Inc. (“PyroGenesis”) (http://pyrogenesis.com) (TSX: PYR) (OTCQX: PYRGF) (FRA: 8PY1), a high-tech company that designs, develops, manufactures and commercializes advanced all-electric plasma processes and sustainable solutions to support heavy industry in their energy transition, emission reduction, commodity security, and waste remediation efforts, announces that it has signed a US$871,000 (CAD$1,198,000) contract with a European cement industry customer for the supply of a plasma torch system for a calcination furnace. The client’s name is being withheld for competitive and confidentiality reasons at the request of the customer.

PROJECT HIGHLIGHTS

Purpose: using plasma torches instead of fossil fuel-based heating sources for a cleaner, more sustainable, and more efficient method for high-temperature calcination.
Scope: supply of proprietary plasma technology for integration into a calcination furnace, used as part of the cement production process.
Timeline: delivery to client is targeted for Q1 2026.
Strategic Impact: supports end customer and cement industry goals to reduce GHG emissions and produce cleaner, “greener” cement.

As outlined in the outlook section of PyroGenesis’ Q1 2025 earnings report (press release dated May 13, 2025), PyroGenesis was in negotiations with a European entity to use plasma torches in a calcination process related to cement production. A calcination furnace (also known as a calciner), can be used for various steps in the cement process, including for high temperature processing of limestone, quicklime, and trona, to produce lime, clinker, and soda ash, all of which are key components of cement, contributing to its binding properties, strength and durability. Fossil fuel combustion and CO2 released during the calcination process are major sources of emissions in the cement industry. Approximately 40% of greenhouse gas emissions in cement production comes from the combustion of fuel needed to generate the heat required in the calcination process. i

Image 1: PyroGenesis proprietary plasma torch technology
Image 1: PyroGenesis proprietary plasma torch technology.

“The cement industry faces a critical need to transition to lower-emission energy sources,” said Mr. P. Peter Pascali, President and CEO of PyroGenesis. “Transforming production methods and energy sources is not only a logical step for improving efficiency across operations, but also essential for meeting the cement industry’s long-standing emission reduction and net-zero commitments. Replacing fossil fuels in calcination furnaces—a process responsible for 40% of the sector’s greenhouse gas emissions—with PyroGenesis’ plasma torches could drive substantial decarbonization and efficiency gains across the industry.”

INDUSTRY AND MARKET CONTEXT

  • Cement production is one of the most energy intensive of all manufacturing industries, accounting for nearly 5% of total global energy consumption. ii iii
  • Cement production accounts for 7% of total GHG emissions and up to 9% of human-caused CO2 emissions. iv v
  • 40% of cement industry emissions come from fossil-fuel combustion to power calcination. i
  • The Global Cement and Concrete Association targets 20% reduction of CO2 per metric ton of cement and 25% reduction of CO2 per cubic meter of concrete by 2030 compared to 2020. The GCCA also calls for complete decarbonization by 2050. vi
  • Plasma-based furnace heating offers a cleaner, scalable, emission-free and more efficient alternative to traditional fossil fuel-based process heating, aligning with energy transition and decarbonization mandates across multiple heavy industries.
  • Continuing power advances in PyroGenesis plasma torches, from 900 kW in 2020 to 20 MW in 2024, opens doors to more intensive industrial applications and higher heat industries.

Image 2: as plasma torch power increases the addressable market for plasma torches in industrial applications expands
Image 2: as plasma torch power increases the addressable market for plasma torches in industrial applications expands.

About PyroGenesis Inc.

PyroGenesis Inc., a high-tech company, is a proud leader in the design, development, manufacture and commercialization of advanced plasma processes and sustainable solutions which reduce greenhouse gases (GHG) and are economically attractive alternatives to conventional “dirty” processes. PyroGenesis has created proprietary, patented and advanced plasma technologies that are being vetted and adopted by multiple multibillion dollar industry leaders in four massive markets: iron ore pelletization, aluminum, waste management, and additive manufacturing. With a team of experienced engineers, scientists and technicians working out of its Montreal office, and its 3,800 m2 and 2,940 m2 manufacturing facilities, PyroGenesis maintains its competitive advantage by remaining at the forefront of technology development and commercialization. The operations are ISO 9001:2015 and AS9100D certified, having been ISO certified since 1997. PyroGenesis’ shares are publicly traded on the TSX in Canada (TSX: PYR), the OTCQX in the US (OTCQX: PYRGF), and the Frankfurt Stock Exchange in Germany (FRA: 8PY1).

Cautionary and Forward-Looking Statements

This press release contains “forward-looking information” and “forward-looking statements” (collectively, “forward-looking statements”) within the meaning of applicable securities laws. In some cases, but not necessarily in all cases, forward-looking statements can be identified by the use of forward-looking terminology such as “plans”, “targets”, “expects” or “does not expect”, “is expected”, “an opportunity exists”, “is positioned”, “estimates”, “intends”, “assumes”, “anticipates” or “does not anticipate” or “believes”, or variations of such words and phrases or state that certain actions, events or results “may”, “could”, “would”, “might”, “will” or “will be taken”, “occur” or “be achieved”. In addition, any statements that refer to expectations, projections or other characterizations of future events or circumstances contain forward-looking statements. Forward-looking statements are not historical facts, nor guarantees or assurances of future performance but instead represent management’s current beliefs, expectations, estimates and projections regarding future events and operating performance.

Forward-looking statements are necessarily based on a number of opinions, assumptions and estimates that, while considered reasonable by PyroGenesis as of the date of this release, are subject to inherent uncertainties, risks and changes in circumstances that may differ materially from those contemplated by the forward-looking statements. Important factors that could cause actual results to differ, possibly materially, from those indicated by the forward-looking statements include, but are not limited to, the risk factors identified under “Risk Factors” in PyroGenesis’ latest annual information form, and in other periodic filings that it has made and may make in the future with the securities commissions or similar regulatory authorities, all of which are available under PyroGenesis’ profile on SEDAR+ at www.sedarplus.ca. These factors are not intended to represent a complete list of the factors that could affect PyroGenesis. However, such risk factors should be considered carefully. There can be no assurance that such estimates and assumptions will prove to be correct. You should not place undue reliance on forward-looking statements, which speak only as of the date of this release. PyroGenesis undertakes no obligation to publicly update or revise any forward-looking statement, except as required by applicable securities laws.

Neither the Toronto Stock Exchange, its Regulation Services Provider (as that term is defined in the policies of the Toronto Stock Exchange) nor the OTCQX Best Market accepts responsibility for the adequacy or accuracy of this press release.

For further information please contact:
Rodayna Kafal, Vice President, IR/Comms. and Strategic BD
E-mail: ir@pyrogenesis.com
http://www.pyrogenesis.com


i https://link.springer.com/article/10.1007/s10098-023-02683-0

ii https://www.eia.gov/todayinenergy/detail.php?id=11911

iii https://www.sciencedirect.com/science/article/abs/pii/B9780323852104000102

iv https://www.mckinsey.com/capabilities/sustainability/our-insights/spotting-green-business-opportunities-in-a-surging-net-zero-world/transition-to-net-zero/cement

v https://www.scientificamerican.com/article/solving-cements-massive-carbon-problem/

vi https://www.mckinsey.com/industries/engineering-construction-and-building-materials/our-insights/cementing-your-lead-the-cement-industry-in-the-net-zero-transition

Photos accompanying this announcement are available at

https://www.globenewswire.com/NewsRoom/AttachmentNg/c493dafa-ad64-468d-ab8a-229d32236c1f

https://www.globenewswire.com/NewsRoom/AttachmentNg/977df73f-97ba-45b0-8278-a912623aa326


FAQ

What is the value of PyroGenesis' new cement industry contract?

PyroGenesis signed a US$871,000 (CAD$1,198,000) contract with a European cement industry customer for a plasma torch system.

How does PyroGenesis' plasma technology reduce emissions in cement production?

The plasma torch technology replaces fossil fuel-based heating in calcination furnaces, which currently account for 40% of greenhouse gas emissions in cement production.

What is the timeline for PyroGenesis' cement industry project delivery?

The plasma torch system delivery to the European cement industry client is targeted for Q1 2026.

How has PyroGenesis' plasma torch technology evolved?

PyroGenesis has increased its plasma torch power capacity from 900 kW in 2020 to 20 MW in 2024, enabling more intensive industrial applications.

What are the cement industry's emission reduction targets?

The Global Cement and Concrete Association targets 20% CO2 reduction per metric ton of cement by 2030 and complete decarbonization by 2050.
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