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Tyson Foods Opens New Food Production Facility in Kentucky to Meet Demand for Iconic Bacon Brands

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Tyson Foods, Inc. (NYSE: TSN) has opened a new $355 million food production facility in Bowling Green, Kentucky, to support an expansion of its bacon production capabilities. The 400,000-square-foot plant is expected to produce two million pounds a week of premium quality Jimmy Dean® and Wright® Brand bacon retail products and bacon used in foodservice, representing over $1 billion in sales. The facility will create nearly 450 new jobs and is designed with advanced automation and safety measures. Tyson Foods is aiming to capitalize on the growing market for bacon and lead innovation in the category.
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  • The new facility represents a significant investment in the local community, creating nearly 450 new jobs in southcentral Kentucky.
  • Tyson Foods is a bacon category leader in foodservice and at retail, with products representing the fastest-growing retail food brand over the past two years and rising to the No. 1 consumer choice at retail in the stack category, according to Nielsen data.
  • The plant is designed with advanced automation, including high-tech robots and driverless forklifts, prioritizing the safety and well-being of team members.
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The opening of Tyson Foods' new $355 million food production facility is a strategic expansion that directly aligns with the company's growth trajectory in the bacon category. From a market research perspective, the investment in increasing bacon production capabilities is a response to the observed consumer trends favoring protein-rich diets and the convenience of pre-cooked and ready-to-eat food products. The facility's potential to produce two million pounds of bacon per week could significantly enhance Tyson Foods' market share and strengthen its competitive edge, particularly in the Jimmy Dean® and Wright® Brand segments which are already showing robust sales figures.

Moreover, the creation of nearly 450 new jobs will not only have a positive impact on the local economy but also contribute to the brand's reputation and consumer perception. The emphasis on automation and advanced facility design is indicative of Tyson Foods' commitment to operational excellence and innovation, which are key factors in maintaining industry leadership. The investment in Kentucky also strategically positions Tyson Foods within its supply chain, potentially reducing costs and improving the efficiency of distribution networks, which is critical for maintaining the company's profitability.

From a financial standpoint, the $355 million investment by Tyson Foods in the new Kentucky facility is a substantial capital expenditure that reflects the company's confidence in the long-term demand for its products. The focus on a high-margin product like bacon, which accounts for over $1 billion in sales, suggests that Tyson Foods is optimizing its product mix to boost profitability. The projected output of the facility aligns with Tyson Foods' revenue growth objectives and could lead to improved economies of scale.

It is also worth noting that Tyson Foods' strategic location choice may result in reduced transportation costs and streamlined supply chain operations, which can lead to margin improvement. Investors and stakeholders should monitor the facility's ramp-up period and its impact on quarterly financials, as initial production may incur higher costs before reaching optimal efficiency. The company's stock performance could be influenced by the market's perception of this expansion's success and its contribution to Tyson Foods' overall financial health.

The economic implications of Tyson Foods' new facility in Bowling Green, Kentucky extend beyond the company's balance sheet. The investment is a significant economic development for the region, creating nearly 450 new jobs and potentially stimulating local ancillary businesses. An increase in employment often leads to a multiplier effect, where the economic benefits are felt throughout the community as new employees spend their income locally.

Additionally, Tyson Foods' collaboration with Southcentral Kentucky Community and Technical College (SKYCTC) for technical training indicates a positive trend toward workforce development and skill enhancement, which can improve the region's human capital. In the long term, these initiatives can contribute to a more skilled and competitive labor market, which is beneficial for both the company and the region's economic resilience.

SPRINGDALE, Ark., Jan. 25, 2024 (GLOBE NEWSWIRE) -- Tyson Foods, Inc. (NYSE: TSN) has officially opened its new $355 million food production facility in Bowling Green, Kentucky. Built to support a significant expansion of its bacon production capabilities, the new plant positions Tyson Foods to capitalize on its category leadership and the increasing market for its products.

The 400,000-square-foot plant, which represents a significant investment in the local community, is expected to produce two million pounds a week of premium quality Jimmy Dean® and Wright® Brand bacon retail products and bacon used in foodservice. Bacon represents over $1 billion in sales across retail and foodservice at Tyson Foods. This plant will help the company meet the needs of this category now and as it grows in the future.

Located in Warren County’s Kentucky Transpark, the new facility will create nearly 450 new jobs in southcentral Kentucky.

(Photos and b-roll of the Bowling Green facility can be downloaded here)

“Our innovative new plant in Bowling Green reflects a major investment that we are proud to make in southcentral Kentucky,” said Donnie King, president and CEO, Tyson Foods. “This enables us to focus on the health and safety of our team members while also delivering best in class service for our customers.”

Tyson Foods is a bacon category leader in foodservice and at retail with Jimmy Dean products representing the fastest-growing retail food brand over the past two years and Wright Brand products rising to the No. 1 consumer choice at retail in the stack category, according to Nielsen data. The new facility represents a significant opportunity for Tyson Foods to further innovate with new bacon flavors, cuts and products such as fully cooked bacon.

“Bacon is a growing category based on consumer demand, both at home and at restaurants, and our expanded production will enable us to lead this growth and drive innovation,” said Melanie Boulden, group president of Prepared Foods and chief growth officer.

Tyson Foods selected Bowling Green due, in part, to its proximity to raw materials in the protein leader’s pork supply chain and to inbound and outbound transportation lanes in support of the company’s focus on efficiency and operational excellence. It also enables end-to-end profitability by utilizing pork bellies provided primarily by Tyson Foods’ pork segment.

Kentucky Governor Andy Beshear celebrated this achievement, stating, “The grand opening of Tyson Foods’ cutting-edge facility marks a significant leap in Kentucky’s economic development and job creation efforts. This plant embodies our vision for a flourishing Kentucky and symbolizes a new chapter of growth and prosperity in our state, thanks to Tyson Foods' expansion.”

Advanced automation and facility design prioritize well-being and efficiency
The Bowling Green plant was designed with the safety and well-being of team members at the forefront. It combines high-tech robots that help eliminate ergonomically stressful tasks such as transporting large pork bellies along multiple production lines, packing and stacking boxes, and safely moving product through production zones with driverless forklifts and autonomous guide vehicles (AGVs).

The company is also helping team members improve their skills by partnering with Southcentral Kentucky Community and Technical College (SKYCTC) to offer relevant technical training, including a robotics lab. These initiatives are part of the company’s commitment to becoming the most sought-after place to work, reflected through competitive pay, benefits and a safe and healthy workplace.

About Tyson Foods, Inc. 
Tyson Foods, Inc. (NYSE: TSN) is one of the world’s largest food companies and a recognized leader in protein. Founded in 1935 by John W. Tyson and grown under four generations of family leadership, the Company has a broad portfolio of products and brands like Tyson®, Jimmy Dean®, Hillshire Farm®, Ball Park®, Wright®, Aidells®, ibp® and State Fair®. Tyson Foods innovates continually to make protein more sustainable and affordable to meet customers’ needs worldwide and raise the world’s expectations for how much good food can do. Headquartered in Springdale, Arkansas, the Company had approximately 139,000 team members as of September 30, 2023. Through its Core Values, Tyson Foods strives to operate with integrity, create value for its shareholders, customers, communities and team members and serve as a steward of the animals, land and environment entrusted to it. Visit www.tysonfoods.com.

Media Contact: Laura Burns | laura.burns2@tyson.com | 479-713-9890


FAQ

What is the name of the company that opened the new food production facility in Bowling Green, Kentucky?

Tyson Foods, Inc. opened the new food production facility in Bowling Green, Kentucky.

What is the ticker symbol for Tyson Foods, Inc.?

The ticker symbol for Tyson Foods, Inc. is TSN.

How much was the investment in the new food production facility in Kentucky?

The investment in the new food production facility in Kentucky was $355 million.

What is the expected weekly production of bacon at the new facility?

The new facility is expected to produce two million pounds a week of premium quality bacon products.

How many jobs will the new facility create?

The new facility is expected to create nearly 450 new jobs in southcentral Kentucky.

What is the focus of the new facility's design?

The facility is designed with advanced automation and safety measures, prioritizing the well-being of team members.

Tyson Foods, Inc.

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who we are. what we do. great food, made by good people. we grew from humble beginnings into a company that operates across the world. our company is a leading producer of chicken, beef and pork. many people don’t know that we also make a variety of prepared foods, such as pizza toppings and crusts, tortillas and chips, deli meats, appetizers, soups sauces and side dishes. our products are sold to retailers and foodservice operators through the u.s. as well as about 130 countries.