Belden and Tulip Help Manufacturers Act on Data From Legacy Equipment for Measurable OEE Gains
Key Terms
oee technical
brownfield digitization technical
track-and-trace compliance technical
Operations and quality teams can now act on real-time production data without replacing equipment or disrupting lines.
Most legacy equipment was never designed to be connected, making it difficult to capture reliable, real-time data to inform performance monitoring, quality control, process management and traceability. As manufacturers attempt to digitize production lines, their efforts to modernize remain fragmented and hindered by inconsistent data and partial visibility.
Addressing these obstacles requires a different approach to how production data is collected and used. Belden’s secure, vendor-agnostic OT data acquisition and edge contextualization solution lets customers connect and structure data from thousands of sensors across diverse industrial protocols. Then, Tulip’s Frontline Operations Platform enables manufacturers to transform this production data into connected frontline artifacts that guide operators, digitize workflows, capture traceability records and drive continuous improvement. Performance monitoring, quality optimization, autonomous process management and track-and-trace compliance come together within a single frontline operations environment.
By unlocking production data trapped in equipment, operations teams can deliver measurable improvements in operational performance, visibility and real-time OEE (overall equipment effectiveness) in weeks. Leaders achieve rapid time to value without large-scale overhauls, optimizing performance of existing systems by extending equipment lifecycles and ensuring return on investment.
So far, early deployments of Belden’s CloudRail and Tulip demonstrate significant gains, including:
-
OEE improvements of between
5% and15% -
Defect reductions of between
15% and20% -
Throughput gains of between
10% and15%
“Whether they’re running a pharma line or a high-volume CPG operation, most modernization efforts across manufacturing struggle to bridge legacy equipment with digital applications in a fast, scalable and practical way,” says Randy Romanaux, Technology Partner Manager for Belden. “By working with Tulip, we’re fixing that problem: giving teams a holistic view of performance and empowering those closest to operations to solve problems based on accurate, real-time data without the burden of complex integration.”
“Manufacturers can’t afford gaps between their machines, people and processes,” says Tulip Head of Partnerships Roey Mechrez, PhD. “Belden’s CloudRail unlocks valuable production data from existing equipment, while Tulip turns that data into connected frontline applications that guide operators, capture traceability records, improve quality and provide real-time visibility into operations. Together, we're helping manufacturers modernize without replacing the systems they already rely on.”
Available through Belden’s technology ecosystem, manufacturers and integrators can source, configure and deploy these integrated solutions through the same trusted providers they already use for critical infrastructure.
About Belden
Belden Inc. delivers complete connection solutions that unlock untold possibilities for our customers, their customers and the world. We advance ideas and technologies that enable a safer, smarter and more prosperous future. Throughout our 120+-year history we have evolved as a company, but our purpose remains – making connections. By connecting people, information and ideas, we make it possible. We are headquartered in
About Tulip
Tulip, the leader in frontline operations, is helping companies of all sizes and industries equip their workforces with connected, composable, and intelligent tools. With Tulip’s AI-native platform, manufacturers can digitize processes, collect real-time data and drive continuous improvement—by using AI and without writing a line of code. Tulip is headquartered in Somerville, MA, with offices in Munich, Budapest, Singapore, Tel Aviv and Tokyo. Learn more at https://tulip.co/.
Belden and the Belden logo are trademarks or registered trademarks of Belden Inc. or its affiliated companies in the United States and other jurisdictions. Belden and other parties may also have trademark rights in other terms used herein.
View source version on businesswire.com: https://www.businesswire.com/news/home/20260714978654/en/
For more information, contact:
Scott Todd
1.317.316.6473
scott.todd@belden.com
Source: Belden Inc.