AeroFlexx Awarded New Patents in Sustainable Packaging Innovation

Rhea-AI Summary

AeroFlexx has secured two new U.S. Patents (11,548,709 and 12,071,292) for its innovative sustainable packaging solution, the AeroFlexx Pak. This flexible plastic package is designed for curbside recycling and combines the benefits of both flexible and rigid packaging. The technology can reduce virgin plastic usage by up to 85% compared to traditional rigid bottles, utilizing 70% less plastic at source and incorporating up to 50% recycled content. The package maintains durability while being lightweight and flexible, offering enhanced sustainability benefits. The company's Chief Technology Officer, Cedric D'Souza, emphasized this achievement's significance in expanding their intellectual property portfolio, while CEO Andrew Meyer highlighted how the innovation helps companies advance their ESG goals.

Positive

• Patents strengthen company's intellectual property portfolio and competitive position
• Technology reduces virgin plastic usage by up to 85% compared to traditional bottles
• Product incorporates up to 50% recycled content while maintaining performance
• Innovation helps client companies achieve their ESG goals

Negative

• Product may not be recyclable in all communities
• Requires specific PE-based film recycling compatibility

Insights

Sustainable Packaging Expert

AeroFlexx's new patents strengthen their competitive position in sustainable packaging with technology that significantly reduces virgin plastic usage.

These newly awarded patents (11,548,709 and 12,071,292) represent a notable advancement in flexible packaging technology. AeroFlexx has developed what appears to be a clever structural innovation - creating flexible packaging that functions like rigid bottles while dramatically reducing material usage.

The technical achievement here is significant: their packaging reportedly can eliminate up to 85% of virgin plastic compared to traditional bottles through two mechanisms - using 70% less plastic at the source and incorporating up to 50% recycled content. This dual approach addresses both resource conservation and circular economy principles.

What makes this particularly valuable in the packaging ecosystem is the combination of sustainability benefits with functional performance. Most flexible packaging sacrifices rigidity and user convenience, while rigid packaging uses excess material. This "best of both worlds" approach could be quite compelling for brands seeking sustainability improvements without consumer experience trade-offs.

The recyclability aspect is also noteworthy. By creating a mono-material package compatible with existing PE recycling streams, AeroFlexx is addressing a critical challenge in sustainable packaging - actual end-of-life recovery. The curbside recyclability (with the typical local availability caveat) removes a major barrier to adoption for brands concerned about recyclability claims.

These patents strengthen AeroFlexx's intellectual property portfolio in a field where material science innovation is accelerating rapidly. As regulatory pressure and corporate sustainability commitments drive demand for plastic reduction solutions, having protected technology in this space creates significant strategic value.

The company continues its commitment to offering a leading sustainable liquid packaging solution

WEST CHESTER, Ohio, June 2, 2025 /PRNewswire/ -- AeroFlexx, a leader in sustainable packaging, has been awarded U.S. Patents 11,548,709 and 12,071,292. These patents present a flexible plastic package suitable for curbside recycling where all plastic bottles are accepted* that aligns with industry standards used to assess the compatibility of PE-based films and flexible packaging innovations.

The AeroFlexx Pak is an improved flexible recyclable mono-material package capable of incorporating recycled content to achieve suitable package performance and help address some of the shortcomings with other packages available in the market today. 

"This recognition is a significant achievement for AeroFlexx and provides the company with additional value creation by broadening our intellectual property portfolio," said Cedric D'Souza, Chief Technology Officer of AeroFlexx. "We will continue to drive innovation in the plastic packaging industry to address both the consumer and brand's needs."

The AeroFlexx Pak is made of a flexible material but designed to act like a rigid bottle, combining the best qualities of both in a single solution. The AeroFlexx Pak can potentially eliminate up to 85 percent of virgin plastic when compared to a traditional rigid bottle, cap, and label. This is made possible by having up to 70 percent less plastic at the source and incorporating up to 50 percent recycled content. The result is a lightweight, flexible, durable package that can deliver a preferred consumer experience and unlock significant brand value, all while introducing unprecedented sustainability benefits.

Andrew Meyer, CEO of AeroFlexx, said, "We are honored to be awarded these patents. It demonstrates our unwavering commitment to providing a sustainable and differentiated liquid packaging solution to the marketplace." He added, "By adopting the AeroFlexx Pak, companies can accelerate progress toward their ESG goals and sustainability commitments."

Patent: www.aeroflexx.com/patents

*May not be recyclable in all communities. Check locally.

About AeroFlexx:

AeroFlexx is a full-service liquid packaging company providing sustainable solutions to the marketplace. By combining the best attributes of flexible and rigid packaging into a single product offering, the technology is transforming the industry as it delivers a preferred consumer experience and creates significant brand value, all while introducing unprecedented sustainability benefits.

Headquartered in West Chester, Ohio, and part of the Innventure (NASDAQ: INV) family of companies, AeroFlexx provides packaging and manufacturing solutions in Europe, Southeast Asia, and the Americas. To learn more, visit www.aeroflexx.com or follow us on LinkedIn.

View original content:https://www.prnewswire.com/news-releases/aeroflexx-awarded-new-patents-in-sustainable-packaging-innovation-302470745.html

SOURCE AeroFlexx

FAQ

What new patents did AeroFlexx (INV) receive in June 2025?

AeroFlexx received U.S. Patents 11,548,709 and 12,071,292 for their sustainable flexible plastic packaging solution, the AeroFlexx Pak.

How much plastic reduction does the AeroFlexx Pak achieve compared to traditional bottles?

The AeroFlexx Pak can eliminate up to 85% of virgin plastic compared to traditional rigid bottles, using 70% less plastic at source and incorporating up to 50% recycled content.

Is the AeroFlexx Pak recyclable?

The AeroFlexx Pak is suitable for curbside recycling where PE-based films and flexible packaging are accepted, though recyclability may vary by community.

What are the main benefits of AeroFlexx's packaging innovation?

The package combines the best qualities of flexible and rigid bottles, offering durability, lightweight design, and significant sustainability benefits while helping companies meet their ESG goals.

Who are the key executives mentioned in AeroFlexx's patent announcement?

The key executives mentioned are Cedric D'Souza as Chief Technology Officer and Andrew Meyer as CEO of AeroFlexx.