90% of Manufacturers Say Digital Transformation Is Now Essential, According to New Global Study

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Rockwell Automation (NYSE:ROK) released its 2026 State of Smart Manufacturing report, based on 1,560 respondents across 17 countries. 90% of manufacturers now view digital transformation as essential to competitiveness, while 59% actively use smart manufacturing technologies and only 18% remain in pilot mode.

The study notes that 34% of operations are currently AI-augmented, with expectations for more than half by 2030. Manufacturers use only 43% of collected data effectively, and 46% experienced at least one cyber incident in the past year.

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2026 State of Smart Manufacturing Report shows manufacturers scaling AI, strengthening operations and focusing on measurable outcomes

MILWAUKEE, May 19, 2026 /PRNewswire/ -- Rockwell Automation, Inc, (NYSE: ROK), the world's largest company dedicated to industrial automation and digital transformation, today released findings from its 11^th annual "State of Smart Manufacturing" report. The global study of more than 1,500 manufacturers across 17 countries shows a shift in industry focus: manufacturers are no longer debating whether to adopt digital technologies, but how to execute, scale and deliver measurable value from them.

The report reflects an inflection point for the industry, as many manufacturers move beyond experimentation and toward broader deployment of digital capabilities. Fewer organizations are operating in pilot mode, while more report active use of smart manufacturing technologies to support day-to-day operations.

The study found that 90% of manufacturers now say digital transformation is essential to staying competitive, reflecting its evolution into a baseline business requirement.

"Across the industry, manufacturers are facing more complexity and pressure than at any point in the last decade," said Blake Moret, chairman & CEO, Rockwell Automation. "What stands out in this year's research is not just the challenges, but how leaders are responding - by making digital transformation a core operating priority. The organizations that are seeing results are those that connect technology, people and processes to turn insight into better decisions, stronger performance and greater resilience."

Key findings from the "2026 State of Smart Manufacturing" report include:

Manufacturers are moving from pilots to scale:
6 in 10 manufacturers (59%) report actively using smart manufacturing technologies to support operations, while only 18% remain in pilot mode, marking the decline of the pilot-heavy phase that dominated previous years.

AI is becoming the engine of industrial advantage:
One-third of operations (34%) are AI-augmented today, supporting functions such as quality, cybersecurity and process optimization. Manufacturers expect more than half of operations to be AI-supported by 2030, reinforcing AI's role as a core operational capability.  

Operational intelligence is now a competitive divider:
While organizations continue to collect growing volumes of data, only 43% is being used effectively, highlighting execution — not data availability — as a constraint on performance.

Cybersecurity is an operational reality:
Nearly half of manufacturers (46%) experienced at least one cyber incident in the past year, reflecting rising exposure as operations become more connected and autonomous. Secure, integrated IT/OT architectures are now foundational to scaling AI and advanced automation.

The report also finds that manufacturers are targeting transformation investments toward measurable outcomes – improving quality, reducing cost, lowering operational risk and increasing overall equipment effectiveness. One-third of operating budgets remain dedicated to industrial technology, signaling sustained, execution-focused investment rather than short-term experimentation.

The 2026 State of Smart Manufacturing Report draws on more than a decade of global research to highlight the capabilities shaping modern industrial operations, including intelligence, resilience, adaptability and workforce transformation.  

The complete 2026 "State of Smart Manufacturing" report is available here.

Methodology
This report analyzes feedback from 1,560 respondents across 17 of the top manufacturing countries representing roles from management through C-suite and was conducted by Sapio Research in association with Rockwell Automation. The survey sampled from a range of industries including Consumer Packaged Goods, Food & Beverage, Automotive, Semiconductor, Energy, Life Sciences, and more. With a balanced distribution of company sizes with revenues spanning $100 million to over $30 billion, it offers a wide breadth of manufacturing business perspectives.

About Rockwell Automation
Rockwell Automation, Inc. (NYSE: ROK), is a global leader in industrial automation and digital transformation. We connect the imaginations of people with the potential of technology to expand what is humanly possible, making the world more productive and more sustainable. Headquartered in Milwaukee, Wisconsin, Rockwell Automation employs approximately 26,000 problem solvers dedicated to our customers in more than 100 countries. To learn more about how we are bringing the Connected Enterprise® to life across industrial enterprises, visit www.rockwellautomation.com.

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SOURCE Rockwell Automation, Inc.

FAQ

What did Rockwell Automation (ROK) reveal in the 2026 State of Smart Manufacturing report?

Rockwell Automation reported that 90% of manufacturers see digital transformation as essential to staying competitive. According to Rockwell Automation, 59% already use smart manufacturing technologies in daily operations, while only 18% remain in pilot mode, signaling broader deployment of digital capabilities.

How important is digital transformation for manufacturers in 2026 according to Rockwell Automation (ROK)?

Digital transformation is considered essential by 90% of manufacturers surveyed in 2026. According to Rockwell Automation, this marks a shift from debating adoption to focusing on execution, scale, and measurable outcomes such as quality, cost reduction, and lower operational risk.

What does the Rockwell Automation (ROK) 2026 report say about AI use in manufacturing operations?

AI already augments 34% of manufacturing operations, supporting quality, cybersecurity and process optimization. According to Rockwell Automation, manufacturers expect more than half of operations to be AI-supported by 2030, reinforcing AI as a core operational capability and potential source of industrial advantage.

What cybersecurity risks did Rockwell Automation (ROK) highlight in the 2026 State of Smart Manufacturing study?

Rockwell Automation found that 46% of manufacturers experienced at least one cyber incident in the past year. According to Rockwell Automation, this reflects rising exposure as operations become more connected and autonomous, making secure, integrated IT/OT architectures foundational for scaling AI and advanced automation.

How effectively are manufacturers using data according to the 2026 Rockwell Automation (ROK) smart manufacturing report?

Manufacturers are effectively using only 43% of the data they collect. According to Rockwell Automation, this indicates execution, not data availability, is a key constraint on performance, emphasizing the need to better connect technology, people, and processes for operational intelligence.

What is the scope and methodology of Rockwell Automation’s (ROK) 2026 State of Smart Manufacturing report?

The 2026 report analyzes feedback from 1,560 respondents across 17 leading manufacturing countries. According to Rockwell Automation, it covers roles from management to C‑suite and spans industries such as consumer packaged goods, food and beverage, automotive, semiconductor, energy, and life sciences.