Rockwell Automation Cuts Maintenance Costs, Finds Savings for Canadian Supplier, Perth County Ingredients, with Fiix CMMS
Rockwell Automation (NYSE:ROK) reports that Perth County Ingredients (PCI) cut maintenance workload, downtime and costs after deploying Fiix CMMS and Fiix Asset Risk Predictor.
Rhea-AI Summary
Rockwell Automation (NYSE:ROK) reports that Perth County Ingredients (PCI) cut maintenance workload, downtime and costs after deploying Fiix CMMS and Fiix Asset Risk Predictor.
Key outcomes: 54% reduction in reactive maintenance, 47% fewer after-hours call-ins, >$40,000 annual savings, 3x ROI, and rollout across seven additional facilities.
Positive
- Reactive maintenance down 54%
- After-hours call-ins decreased 47%
- Annual maintenance savings of more than $40,000
- Threefold return on project investment
- Rapid integration completed in two weeks
- Fiix rolled out to 7 additional facilities
Negative
- None.
Details
News Market Reaction – ROK
On Feb 17, the day this news came out, ROK closed 1.50% below the previous close.
Data tracked by StockTitan Argus for the Feb 17 session.
Key Figures
- Reactive maintenance share
- 100% reactive maintenance
- Maintenance state before Fiix CMMS implementation at PCI
- Integration timeline
- 2 weeks
- Time to complete PLC-to-CMMS automated integration
- Reactive maintenance reduction
- 54% reduction
- Drop in reactive maintenance after adopting Fiix CMMS
- After-hours call-ins
- 47% decrease
- Reduction in after-hours maintenance call-ins at PCI
- Maintenance cost savings
- More than $40,000 annually
- Annual maintenance cost savings realized by PCI
- Project ROI
- Threefold return
- Return on the Fiix CMMS and integration project
- Additional facilities
- 7 facilities
- Number of extra sites where Fiix was rolled out by PCI’s parent
Historical Context
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Quarterly cash dividend of $1.38 per share announced with record and pay dates.
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Q1 2026 sales up 12%, EPS up sharply, and full-year EPS guidance raised.
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Management scheduled to present at Barclays industrial conference with webcast access.
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Company to present at Citi industrial tech and mobility conference for investors.
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Announced timing and access details for upcoming Q1 fiscal 2026 earnings release.
24h Move is the share-price change in the day after each event; other market factors may also have contributed.
Key Terms
computerized maintenance management system technical
cmms technical
programmable logic controllers technical
plcs technical
qr codes technical
building automation system technical
condition-based maintenance technical
AI-generated analysis. How Rhea-AI works. Not financial advice.
Facing aging infrastructure, constant reactive maintenance and costly after-hours service calls, PCI needed a solution to move beyond "firefighting mode" and toward a proactive, data–driven maintenance strategy. The company turned to Rockwell Automation's Fiix CMMS and Fiix Asset Risk Predictor—transforming its entire maintenance operation in just months.
Initially, PCI was operating in a fully reactive state where
PCI partnered with Fiix's integration partner, Majik Systems, to connect plant programmable logic controllers (PLCs) directly to the CMMS, providing real-time data on vibration, temperature, pump current, torque and other machine-health indicators. As conditions drift outside preset thresholds, work orders are automatically generated, helping prevent failures long before they occur. This automated integration, completed in just two weeks, required no manual data entry and gives PCI 24/7 visibility into its assets—even when maintenance staff are off–site.
Since adopting Rockwell Automation's Fiix CMMS and Majik integration, PCI has achieved dramatic operational improvements, including:
54% reduction in reactive maintenance47% decrease in after-hours maintenance call-ins- More than
in annual maintenance cost savings$40,000 - Threefold return on project investment
- Reduced equipment failure frequency, including fewer pump and bearing replacements
These improvements have enabled PCI to shift labor from emergency responses to value-added work, streamline contractor management and improve planning and capital decision-making. In fact, the success was so strong that PCI's parent organization rolled out Fiix across seven additional facilities, allowing multi-site oversight from a single centralized location.
Building on the success of condition-based maintenance, PCI is now leveraging Fiix's Asset Risk Predictor to identify emerging issues before they turn critical. Early-warning indicators, such as rising pump torque or temperature trends, allow PCI to anticipate problems and schedule interventions proactively, maximizing uptime and protecting product quality.
"We've already seen tremendous success," said Tom Dufton, maintenance/product manager, Perth County Ingredients. "The ability to understand asset behavior in real time and respond before failure has been a real game changer."
To learn more about the implementation of Rockwell Automation solutions at Perth County Ingredients, click here.
About Rockwell Automation
Rockwell Automation, Inc. (NYSE: ROK), is a global leader in industrial automation and digital transformation. We connect the imaginations of people with the potential of technology to expand what is humanly possible, making the world more productive and more sustainable. Headquartered in
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SOURCE Rockwell Automation, Inc.
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